Fixing heater controlling method and an image forming device

• US 6,301,454 B1
• Filed: 03/14/2000
• Issued: 10/09/2001
• Est. Priority Date: 09/18/1997
• Status: Expired due to Term

• Current Assignee: Canon Finetech Incorporated (Canon Inc.)
• Original Assignee: Copyer Co., Ltd. (Canon Inc.)
• Inventors: Suzuki, Yasuhiro, Nishida, Yoshiaki
• Primary Examiner(s): BEATTY, ROBERT B
• Application Number:
  US09/508,876
• Time in Patent Office: 574 Days
• Field of Search: 399/69, 399/70, 399/330, 399/334, 219/216, 219/483, 219/485
• US Class Current: 399/69
• CPC Class Codes: G03G 15/2003 using heat
• CPC Class Codes: G05D 23/1951 with control of the working time of a temperature controlling device

Abstract

There are provided three periods of time immediately after an AC power-supply voltage is started to be applied to fixing heaters when the heater temperature falls below a target temperature: a first period for driving only a first heater; a second period for driving only a second heater following the first period; and a third period for driving the first and second heaters following the second period. During the first and second periods, the first and second heaters are thinning-controlled, respectively. At this time, at a cycle of 3 half-waves of the AC voltage applied to each fixing heater, a thinning frequency is changed from a large value to a smaller one. The third period includes first and second sub periods which are alternately repeated. In at least one of the first and second sub periods, the first and second heaters are thinning-controlled and the relation of the thinning controls of the two heaters is such that they are complementary to each other on the time axis.

Claims

1. A method of driving fixing heaters including first and second heaters, the method comprising the steps of:

employing control of thinning one or more of half-waves from among each cycle of at least consecutive three half-waves of applied AC power voltage;

providing, immediately after the AC power voltage is started to be applied to the fixing heaters, a first period in which only the first heater is driven, and a second period following the first period in which only the second heater is driven;

the first and second heaters being thinning-controlled in the first and second periods, respectively.

2. The method according to claim 1, wherein in the first and second periods, the thinning control is performed such that plural cycles of half-waves are applied to each of the first and second heaters while the number of half-waves thinned is changed from a large value to a small one.

3. The method according to claim 1, wherein in the first and second periods, the thinning-control is performed at a cycle of three half-waves so as to apply plural cycles of half-waves to each of the first and second heaters, with the number of half-waves thinned being “

2”

.

4. The method according to claim 3, wherein in the first and second periods, after the application of the plural cycles of half-waves with the number of half-waves thinned being “

2”

, another plural cycles of half-waves are applied to each of the first and second heaters, with the number of half-waves thinned being “

1”

.

5. The method according to claim 1, further comprising the step of:

providing a third period following the second period in which the first and second heaters are driven; and

in at least one of the first and second sub periods the first and second heaters being thinning-controlled and the relation of the thinning controls of the two heaters being such that they are complementary to each other on the time axis.

6. The method according to claim 5, wherein in the third period, at a cycle of consecutive three half-waves, the first heater is driven by thinning one or two half-waves from the three half-waves of one cycle, while the second heater is driven only with the half-waves that are thinned with respect to the first heater.

7. The method according to claim 5, wherein in the third period, an alternate switching is made between a first driving pattern applied to the first and second heaters and a second driving pattern in which the relation between the first and second heaters are reversed compared to the first driving pattern.

8. The method according to claim 5, wherein the following control is performed at a cycle of three consecutive half-waves, which is substantially equal to the control in which Nm consecutive half-waves to the first heater and Ns consecutive half-waves to the second heater are alternately and repeatedly applied;

(a) in a case where 2Nm>

Ns and 2Ns>

Nm;

in the first sub period of the third period, the first and second heaters are driven by 2Ns-Nm half-waves with the first driving pattern in which two half-waves are thinned from a cycle of three half-waves for the first heater while the second heater is driven with the two half-waves that are thinned for the first heater; and

in the second sub period, the first and second heaters are driven by 2Nm-Ns half-waves with the second driving pattern in which one half-wave is thinned from a cycle of three half-waves for the first heater while the second heater is driven with the one half-wave that is thinned for the first heater;

(b) in a case where 2Nm≦

Ns;

in the first sub period, the first and second heaters are driven by 3Nm half-waves with the first driving pattern; and

in the second sub period, instead of the second driving pattern, only the second heater is driven by Ns-2Nm half-waves with no half-waves thinned; and

(c) in a case where 2Ns≦

Nm;

in the first sub period, the first and second heaters are driven by 3Ns half-waves with the second driving pattern; and

in the second sub period, instead of the second driving pattern, only the first heater is driven by Nm-2Ns half-waves with no half-waves thinned.

9. An image forming device having a fixing unit for fixing a toner image on a sheet, said image forming device comprising:

first and second heaters as fixing heaters for the fixing unit;

first and second switching means for independently controlling applications of AC power voltage to the first and second heaters;

a temperature sensor means for detecting a heater temperature of the fixing heaters;

a zero-cross detection means for detecting zero-cross points of the AC power voltage; and

a control means for deciding based on a predetermined procedure, when the temperature detected by the temperature sensor means is lower than a predetermined value, whether or not the first or second heater is to be driven with a half-wave of the power voltage each time a zero-cross point is detected by the zero-cross detection means, and for controlling the first and second switching means on the basis of the decided result;

said control means employing control of thinning one or more of half-waves from among each cycle of at least consecutive three half-waves of applied AC power voltage;

providing, immediately after the AC power voltage is started to be applied to the fixing heaters, a first period in which only the first heater is driven, and a second period following the first period in which only the second heater is driven, and a third period following the second period in which the first and second heaters are driven;

the first and second heaters being thinning-controlled in the first and second periods, respectively;

the third period being divided into first and second sub periods which are alternately repeated; and

in at least one of the first and second sub periods the first and second heaters being thinning-controlled and the relation of the thinning controls of the two heaters being such that they are complementary to each other on the time axis.

10. The image forming device according to claim 9, wherein the first and second heaters preferably have different distributions in thermal intensity.

12. The image forming device according to claim 10, wherein said control means preferably controls the first and second switching means such that when the temperature of the fixing roller reaches a predetermined upper limit the first heater is first turned off, and then, after a certain time, the second heater is turned off.

11. An image forming device, comprising:

a fixing roller including a first heater and a second heater of a power consumption lower than the first heater;

first and second switching means for independently controlling the first and second heaters;

a temperature sensor means for detecting a temperature of the fixing roller; and

a control means for controlling the first and second switching means so as to drive the first and second heaters when the temperature of the fixing roller detected by the temperature sensor means is lower than a predetermined lower limit;

said control means controlling the first and second switching means such that, when the fixing roller temperature has become lower than the predetermined lower limit, the second heater is first turned on and then immediately turned off, and that at the same time with the turning-off of the second heater the first heater is turned on, and then after a predetermined time elapsed the second heater is re-turned on.

13. The image forming device according to claim 11, further comprising a rush current preventing means for reducing the magnitude of a rush current that occurs at the time of the first heater'"'"'s turning-on, the control means normally enabling the rush current preventing means while disabling the same after the first heater is turned on when the fixing roller temperature has become lower than the predetermined lower limit, from a predetermined time prior to the second heater'"'"'s re-turning-on at least till the first heater'"'"'s turning off.

14. The image forming device according to claim 13, wherein said rush current preventing means includes a resistor which is selectively connected in series with the first heater and a third switching means for inserting/removing the resistor in series with the first heater;

said control means controls the third switching means such that the resistor is normally inserted in series with the first heater and the resistor is removed after the first heater is turned on when the fixing roller temperature becomes lower than the predetermined lower limit, from a predetermined time prior to the second heater'"'"'s re-turning-on at least till the first heater'"'"'s turning-off.

15. The image forming device according to claim 14, wherein instead of the resistor, an optical lamp or an environmental heater existing in the image forming device is used as the resistor.

16. The image forming device according to claim 11, wherein instead of the second heater, an optical lamp or an environmental heater existing in the image forming device is used as the second heater.