Methods and systems for detecting the presence of a gas in a pump and preventing a gas from being pumped from a pump

• US 6,302,653 B1
• Filed: 07/20/1999
• Issued: 10/16/2001
• Est. Priority Date: 07/20/1999
• Status: Expired due to Term

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Bryant, Robert J., Spencer, Geoff P., Gray, Lawrence B.
• Primary Examiner(s): FREAY, CHARLES GRANT
• Application Number:
  US09/357,615
• Time in Patent Office: 819 Days
• Field of Search: 417/53, 417/383, 417/392, 417/395, 417/313, 417/63, 604/153, 604/151, 604/131, 604/246, 604/30, 604/403, 604/406, 604/407, 92/79, 92/78.R, 92/96
• US Class Current: 417/53
• CPC Class Codes: F04B 2205/503 of gas in a liquid flow, e.g. gas bubbles
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations

Abstract

A method and system are disclosed for detecting the presence of a gas in a pump chamber of a pumping system. The methods, and systems employing the methods, involve isolating a pump chamber from its surroundings, for example by closing an inlet and outlet valve on lines to and from the chamber, and determining the volume of the pump chamber with a force applied to a moveable or flexible surface of the pump chamber. The volume of the pump chamber is then redetermined in a similar fashion but with a second, different level of force applied to the surface of the pump chamber. The volumes thus determined can then be compared to detect the presence of a gas in the pump chamber.

Claims

1. A method for detecting the presence of a gas in an isolatable pump chamber comprising:

isolating the pump chamber;

determining a first measured parameter related to a volume of the pump chamber with at least a first force applied to a surface of the pump chamber;

determining a second measured parameter related to a volume of the pump chamber with at least a second force applied to a surface of the pump chamber; and

comparing said first measured parameter and said second measured parameter.

2. The method of claim 1, wherein said at least a first force comprises a fluid applied in contact with an external surface of the pump chamber at at least a first pressure and said at least a second force applied to a surface of the pump chamber comprises the fluid applied in contact with an external surface of the pump chamber at at least a second pressure.

3. The method of claim 1, wherein said first force creates a first level of stress in the movable surface and said second force creates a second level of stress in the movable surface.

4. The method of claim 1, wherein the pump chamber includes an inlet line and an outlet line and wherein the isolating step comprises closing an inlet valve positioned on the inlet line and an outlet valve positioned on the outlet line.

5. The method of claim 1, wherein the pump chamber is at least partially filled with a liquid.

6. The method of claim 1, wherein the surface of the pump chamber to which said first force and said second force is applied is at least one of movable and flexible.

7. The method of claim 6, wherein said surface comprises a flexible membrane.

8. The method of claim 7, wherein said flexible membrane is an elastic membrane.

9. The method of claim 2, wherein said fluid comprises a measurement gas.

10. The method of claim 9, wherein said pump chamber is at least one of coupled to and contained within a control chamber, and wherein the measurement gas is supplied to the control chamber.

11. The method of claim 10, further comprising before the isolating step the steps of coupling the pump chamber to the control chamber and at least partially filling the pump chamber with a liquid.

12. The method of claim 10, wherein the first determining step comprises:

supplying the measurement gas to the control volume at the first pressure; and

changing the pressure of the measurement gas in the control chamber to a third pressure.

13. The method of claim 12, wherein the second determining step comprises:

supplying the measurement gas to the control volume at the second pressure; and

changing the pressure of the measurement gas in the control chamber to a fourth pressure.

14. The method of claim 13, wherein the first pressure is above atmospheric pressure and the second pressure is below atmospheric pressure.

15. The method of claim 13, said first determining step further comprising the step of determining a first volume of the control chamber at least in part from the first pressure and the third pressure, and said second determining step further comprising the step of determining a second volume of the control chamber at least in part from the second pressure and the fourth pressure.

16. The method of claim 13, wherein the changing steps include changing the quantity of the measurement gas within the control volume by providing fluid communication between the control chamber and a reference chamber having a known volume and containing a measurement gas at a measured pressure which is different from a pressure of the measurement gas in the control chamber before providing fluid communication between the control chamber and the reference chamber.

17. The method of claim 16, wherein the first determining step further comprising the step of determining a first volume of the control chamber at least in part from the first pressure, the third pressure, a measured pressure of measurement gas contained within the reference volume, and the known volume of the reference chamber utilizing the ideal gas law and conservation of mass, and the second determining step further comprising the step of determining a second volume of the control chamber at least in part from the second pressure, the fourth pressure, a measured pressure of measurement gas contained within the reference volume, and the known volume of the reference chamber utilizing the ideal gas law and conservation of mass.

18. The method of claim 1, wherein the comparing step comprises:

taking a difference between said first measured parameter and said second measured parameter; and

comparing an absolute value of said difference to a predetermined limit.

19. The method of claim 18, further comprising:

creating an alarm condition and purging a gas from the pump chamber if said absolute value exceeds said predetermined limit.

20. A method for pumping a liquid with an isolatable pump chamber including as a step in said method the method for detecting the presence of a gas in an isolatable pump chamber of claim 1.

21. A method for detecting the presence of a gas in a pump chamber, said pump chamber being at least one of coupled to and contained within a control chamber, said method comprising:

supplying a measurement gas to said control chamber at a first measured pressure;

changing the pressure of the measurement gas in the control chamber to a second measured pressure;

supplying a measurement gas to said control chamber at a third measured pressure;

changing the pressure of the measurement gas in the control chamber to a fourth measured pressure;

determining the presence of a gas in said pump chamber based at least in part on the measured pressures.

22. The method of claim 21 further comprising:

a. determining a first volume of the control chamber at least in part from said first and second measured pressures;

b. determining a second volume of the control chamber at least in part from said third and fourth measured pressures; and

c. comparing said first volume and said second volume.

23. The method of claim 21, wherein the first pressure is above atmospheric pressure and the third pressure is below atmospheric pressure.

24. The method of claim 21, wherein the first pressure creates a first level of stress in a movable surface of said pump chamber and the third pressure creates a second level of stress in a movable surface of said pump chamber.

25. The method of claim 21, wherein the first pressure creates a first difference in pressure between said pump chamber and said control chamber and the third pressure create a second difference in pressure between said pump chamber and said control chamber.

26. The method of claim 22, wherein said pump chamber includes at least one wall comprising an elastic membrane, which pump chamber is provided within a disposable pumping cartridge, and wherein said control chamber is provided within a reusable component that is constructed and arranged to be couplable to the disposable pumping cartridge;

the method further comprising coupling the pump chamber to the control chamber so that said elastic membrane is disposed between the pump chamber and the control chamber.

27. The method of claim 21, wherein the pump chamber is at least partially filled with a liquid.

28. The method of claim 21, further comprising before the first supplying step, the step of isolating the pump chamber.

29. The method of claim 28, wherein the pump chamber includes an inlet line and an outlet line and wherein the isolating step comprises closing an inlet valve positioned on the inlet line and an outlet valve positioned on the outlet line.

30. The method of claim 22, wherein the changing steps include changing the quantity of the measurement gas within the control chamber by providing fluid communication between the control chamber and a reference chamber having a known volume and containing a measurement gas at a measured pressure which is different from a pressure of the measurement gas in the control chamber before providing fluid communication between the control chamber and the reference chamber.

31. The method of claim 30, wherein the first volume of the control chamber is determined at least in part from the first measured pressure, the second measured pressure, a measured pressure of measurement gas contained within the reference volume, and the known volume of the reference chamber utilizing the ideal gas law and conservation of mass, and the second volume of the control chamber is determined at least in part from the third measured pressure, the fourth measured pressure, a measured pressure of measurement gas contained within the reference volume, and the known volume of the reference chamber utilizing the ideal gas law and conservation of mass.

32. The method of claim 22, wherein the comparing step comprises:

taking a difference between said first volume and said second volume; and

comparing an absolute value of said difference to a predetermined limit.

33. The method of claim 32, further comprising:

creating an alarm condition and purging a gas from the pump chamber if said absolute value exceeds said predetermined limit.

34. A method for pumping a liquid with an isolatable pump chamber comprising as a step in said method the method for detecting the presence of a gas in an isolatable pump chamber of claim 21.

35. A method for detecting the presence of a gas in a pump chamber, said pump chamber being at least one of coupled to and contained within a control chamber, said method comprising:

determining a first measured parameter related to a volume of at least one of the pump chamber and the control chamber with a fluid supplied to the control chamber at a first pressure;

determining a second measured parameter related to a volume of at least one of the pump chamber and the control chamber with a fluid supplied to the control chamber at a second pressure; and

comparing said first measured parameter and said second measured parameter.

36. A method for detecting the presence of gas in a pump chamber, said pump chamber being at least partially comprised of movable surface, the method comprising:

determining a first measured parameter related to a volume the pump chamber with at least a first force applied to the movable surface, said first force creating a first level of stress in the movable surface;

determining a second measured parameter related to a volume the pump chamber with at least a second force applied to the movable surface, said second force creating a second level of stress in the movable surface; and

comparing said first measured parameter and said second measured parameter.

37. The method of claim 36, wherein said at least a first force comprises a fluid applied in contact with an external surface of the pump chamber at at least a first pressure and said at least a second force applied to a surface of the pump chamber comprises the fluid applied in contact with an external surface of the pump chamber at at least a second pressure.

38. The method of claim 36, wherein the pump chamber is at least partially filled with a liquid.

39. The method of claim 36, wherein said movable surface comprises an elastic flexible membrane.

40. The method of claim 37, wherein said pump chamber is at least one of coupled to and contained within a control chamber, and wherein said fluid comprises a measurement gas that is supplied to the control chamber.

41. The method of claim 40, wherein a difference in pressure between said pump chamber and said control chamber is a first value with said first force applied to the movable surface and is a second value with said second force applied to the movable surface.

42. The method of claim 37, wherein the first pressure is above atmospheric pressure and the second pressure is below atmospheric pressure.

43. The method of claim 42, wherein the elastic membrane is stretched from a relaxed equilibrium configuration prior to the first determining step.

44. The method of claim 37, wherein each of said determining steps further comprising the step of determining a first volume of the control chamber at least in part from the first pressure, and the second determining step further comprising the step of determining a second volume of the control chamber at least in part from the second pressure, wherein the first volume and the second volume are determined at least in part by utilizing an equation of state describing the behavior of said fluid.

45. The method of claim 44, wherein said fluid comprises a measurement gas and said equation of state comprises the ideal gas law.

46. A method for detecting the presence of a gas in a pump chamber, said pump chamber being at least partially comprised of a movable surface and being at least one of coupled to and contained within a control chamber, said method comprising:

supplying a measurement gas to said control chamber at a first measured pressure, said first measured pressure creating a first difference in pressure between said pump chamber and said control chamber;

supplying a measurement gas to said control chamber at a second measured pressure, said second measured pressure creating a second difference in pressure between said pump chamber and said control chamber; and

determining the presence of a gas in said pump chamber based at least in part on the measured pressures.

47. The method of claim 46, wherein the movable surface comprises an elastic membrane.

48. The method of claim 46, wherein the first pressure creates a first level of stress in the movable surface and the second level of stress creates a second level of stress in the movable surface.

49. A system for detecting the presence of gas in an isolatable pump chamber comprising:

a force applicator constructed and arranged to apply a force to a surface of said pump chamber at a first level of force and a second level of force;

a comparer configured to determine the presence of a gas in said pump chamber based at least in part on a first measured parameter related to a volume of the pump chamber at a first condition and a second measured parameter related to the volume of the pump chamber at a second condition.

50. The system of claim 49, wherein said surface of said pump chamber is at least one of flexible and movable.

51. The system of claim 50, wherein the pump chamber is disposed within a disposable pumping cartridge and wherein the force applicator is disposed within a reusable component that is constructed and arranged to be coupled to the disposable pumping cartridge.

52. The system of claim 51, wherein upon coupling of the disposable pumping cartridge to the reusable component, a control chamber is formed adjacent to and in contact with at least a portion of the pump chamber, the pump chamber and the control chamber being separated by a flexible membrane.

53. The system of claim 52, wherein said flexible membrane comprises an elastic membrane.

54. The system of claim 52, wherein the force applicator includes at least one pressure supply to pressurize the control chamber at at least a first pressure and a second pressure.

55. The system of claim 54, wherein said first pressure is greater than atmospheric pressure and said second pressure is below atmospheric pressure.

56. The system of claim 54, further comprising at least one pressure measuring component.

57. The system of claim 49, wherein said first condition comprises a condition of the pump chamber upon application of the first level of force, and said second condition comprises a condition of the pump chamber upon application of the second level of force.

58. The system of claim 49, wherein the comparer comprises a microprocessor.

59. The system of claim 58, wherein the microprocessor is programmed to take a difference between the first measured parameter related to the volume of the pump chamber and the second measured parameter related to the volume of the pump chamber, compare the absolute value of the difference to a predetermined limit, and create an alarm condition if the absolute value exceeds the limit.

60. A system for detecting the presence of a gas in a pump chamber comprising:

a control chamber at least one of coupled to and containing said pump chamber;

a flexible membrane comprising at least a portion of said pump chamber;

at least one pressure measuring component;

a fluid supply system in fluid communication with said control chamber to supply a fluid to said control chamber at least a first and a second predetermined pressure, said fluid pressure in the control chamber measured with said at least one pressure measuring component;

a comparer configured to determine the presence of a gas in said pump chamber based on a first measured parameter related to a volume of the control chamber at at least said first pressure and a second measured parameter related to the volume of the control chamber at at least said second pressure.

61. The system of claim 60, wherein said flexible membrane comprises an elastic membrane.

62. The system of claim 60, wherein the pump chamber is disposed within a disposable pumping cartridge and wherein the control chamber is disposed within a reusable component that is constructed and arranged to be coupled to the disposable pumping cartridge.

63. The system of claim 60, wherein the at least one pressure measuring component comprises a pressure transducer.

64. The system of claim 60, wherein the fluid supply system comprises a measurement gas supply system.

65. The system of claim 64, wherein the measurement gas supply system includes a first source of gas at a pressure greater than atmospheric pressure and a second source of gas at a pressure below atmospheric pressure.

66. The system of claim 60, wherein the fluid supply system includes a reference chamber able to be placed in fluid communication with the control chamber.

67. The system of claim 66, wherein the fluid supply system exchanges a quantity of measurement gas between the control chamber and the reference chamber to create a change in a pressure of the measurement gas within the control chamber.

68. The system of claim 65, wherein the fluid supply system includes a reference chamber having a known volume able to be placed in fluid communication with the control chamber, the first source of gas and the second source of gas.

69. The system of claim 68, wherein the comparer is constructed and arranged to determine the presence of a gas in the pump chamber based at least in part on measurements of said first and second predetermined pressures and the known volume of the reference chamber.

70. The system of claim 60, wherein the comparer comprises a microprocessor.

71. The system of claim 70, wherein the microprocessor is programmed to take a difference between the first measure related to the volume of the control chamber and the second measure related to the volume of the control chamber, compare the absolute value of the difference to a predetermined limit, and create an alarm condition if the absolute value exceeds the limit.

72. A system for detecting the presence of a gas in a pump chamber comprising:

a control chamber at least one of coupled to and containing said pump chamber;

a pressure supply to pressurize said control chamber at at least a first pressure and a second pressure; and

a comparer configured to determine the presence of a gas in said pump chamber based at least in part on a first measured parameter related to a volume of at least one of the pump chamber and the control chamber at a first condition and a second measured parameter related to the volume of at least one of the pump chamber and the control chamber at a second condition.

73. A system for detecting the presence of a gas in a pump chamber comprising:

force applicator means for applying a force to a surface of said pump chamber at a first level of force and a second level of force; and

processor means for determining the presence of a gas in said pump chamber based at least in part on a first measured parameter related to a volume of the pump chamber at a first condition and a second measured parameter related to the volume of the pump chamber at a second condition.