Method and apparatus for sorting documents into a pre-defined sequence

• US 6,303,889 B1
• Filed: 02/15/2000
• Issued: 10/16/2001
• Est. Priority Date: 02/15/2000
• Status: Active Grant

• Current Assignee: Opex Corporation
• Original Assignee: Opex Corporation
• Inventors: Hayduchok, George L., DeWitt, Robert R.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): Beauchaine, Mark J
• Application Number:
  US09/504,352
• Time in Patent Office: 609 Days
• Field of Search: 209/509, 209/552, 209/576, 209/578, 209/583, 209/584, 209/597, 209/608
• US Class Current: 209/584
• CPC Class Codes: B07C 3/00 Sorting according to destination collating the pages of a book B42C1/00
• CPC Class Codes: B07C 3/18 Devices or arrangements for indicating destination, e.g. by code marks applying data to information carriers G06K1/12

Abstract

A method and apparatus are provided for sorting documents. The documents are scanned to determine a characteristic of each document and then sorted in response to the scanned characteristic. In particular, a method is provided for multi-pass processing of documents. In accordance with one method, each document is assigned a logical sort number corresponding to the recipient of the document. The documents are then sorted in sequential order according to the logical sort numbers. A method is also provided that compares data scanned during a pass with data obtained during a previous pass to determine the recipient of the document. In addition a method is provided for marking the documents and sorting the documents so that the markings provide indicators of pre-defined groups of documents.

Claims

1. A method for processing documents for a plurality of recipients, comprising the steps of:

conveying documents along a document path;

scanning the documents as the documents are conveyed along the document path to determine a characteristic indicative of the recipient of each document;

providing a plurality of bins for receiving the documents, wherein the number of bins is less than the number of recipients;

selecting a radix for logical sequence numbers for the documents, such that the radix corresponds to the number of bins;

assigning logical sequence numbers to the documents, wherein the logical sequence number for each document corresponds to the recipient of the document; and

sorting the documents into the bins according to the logical sequence numbers.

2. The method of claim 1 comprising the step of sorting the documents into sequential order according to the logical sequence numbers.

3. The method of claim 1 wherein the step of sorting comprises the step of a first sorting pass of sorting the documents into the bins according to one of either the least significant digit of the logical sequence numbers or the most significant digit of the logical sequence numbers.

4. The method of claim 3 comprising a second sorting pass of sorting the documents into the bins according to one of either the second least significant digit of the logical sequence numbers or the second most significant digit of the logical sequence numbers.

5. The method according to claim 3 comprising the step of sorting documents having a particular logical sequence number to a bin during the first pass.

6. The method according to claim 1 comprising the step of marking the documents with a mark after scanning the documents, wherein the mark applied to a particular document corresponds to the recipient of the particular document.

7. The method according to claim 1 comprising the step of marking the documents with a mark along one of the edges of the documents.

8. The method according to claim 7 wherein the location of the edge-marking is variable and the method includes the step of determining the location of the edge-marking for each document in response to the recipient of each document.

9. The method according to claim 8 wherein the step of sorting comprises first and second sorting passes of sorting the documents into the bins, and the method comprises the step of scanning the marks on the documents during the second pass.

10. A method for processing documents for a plurality of recipients, comprising the steps of:

providing a batch of documents;

conveying the documents along a document path;

scanning each of the documents in the batch to determine a characteristic indicative of the recipient of each document;

providing a sorting apparatus for sorting the documents according to the determined characteristic, wherein the sorting apparatus has a number of bins for receiving the documents and the number of bins is less than the number of recipients; and

optimizing the number of times for feeding the documents into the sorting apparatus to sort the documents into an ordered series.

11. A method for processing documents for a plurality of recipients utilizing a sorting apparatus having a number of bins, comprising the steps of:

providing a batch of documents;

conveying the documents along a document path;

scanning each of the documents in the batch to determine a characteristic indicative of the recipient of each document;

selecting the number of times for feeding the documents into the sorting apparatus to sort the documents into an ordered series; and

optimizing the number of bins in the sorting apparatus for the number of times the documents are fed into the sorting apparatus and the number of recipients.

12. A method for processing documents for a plurality of recipients utilizing a sorting apparatus having a number of bins, comprising the steps of:

conveying documents along a document path;

scanning the documents as the documents are conveyed along the documents path to determine a characteristic indicative of the recipient of each document;

assigning logical sequence numbers to the documents, wherein the logical sequence number for each document corresponds to the recipient of the document;

sorting the documents into a plurality of bins according to the logical sequence numbers; and

selecting the radix of the logical sequence numbers, wherein the radix corresponds to the number of bins.

13. The method of claim 12 wherein the number of recipients is greater than the number of bins.

14. The method of claim 12 comprising the step of sorting the documents into sequential order according to the logical sequence numbers.

15. The method of claim 12 wherein the step of sorting comprises the step of a first sorting pass of sorting the documents into the bins according to one of either the least significant digit of the logical sequence numbers or the most significant digit of the logical sequence numbers.

16. The method of claim 15 comprising a second sorting pass of sorting the documents into the bins according to one of either the second least significant digit of the logical sequence numbers or the second most significant digit of the logical sequence numbers.

17. The method according to claim 15 comprising the step of sorting documents having a particular logical sequence number to a bin during the first pass.

18. The method according to claim 12 comprising the step of marking the documents with a mark after scanning the documents, wherein the mark applied to a particular document corresponds to the recipient of the particular document.

19. The method according to claim 18 wherein the step of sorting comprises first and second sorting passes of sorting the documents into the bins, and the method comprises the step of scanning the marks on the documents during the second pass.

20. The method according to claim 18 comprising the step of providing a plurality of separation cards having markings, scanning the cards to identify the marking on each card and sorting the cards into the bins according to the markings so that the cards separate documents for each group of recipients.

21. The method according to claim 12 comprising the step of marking the documents with a mark after scanning the documents, wherein the mark applied to a particular document corresponds to the recipient of the particular document.

22. The method according to claim 12 comprising the step of marking the documents with a mark along one of the edges of the documents.

23. a method for processing documents for a plurality of recipients, comprising the steps of:

performing a first pass sort comprising the steps of;

conveying a document along a document path;

scanning the document as the document is conveyed along the document path to determine a first characteristic indicative of the recipient of the document;

scanning the document as the document is conveyed along the document path to determine a second characteristic of the document;

determining the recipient of the document in response to the scanned first characteristic;

performing a second pass sort comprising the steps of;

conveying the document along the document path;

scanning the document as the document is conveyed along the document path to determine the second characteristic of the document; and

determining the recipient of the document based on the scanned second characteristic.

24. The method of claim 23 wherein during the first pass, the second characteristic is non-indicative of the recipient.

25. The method according to claim 23 comprising the step of sorting the document in response to the identification of the recipient determined during the first pass.

26. The method according to claim 25 comprising the step of sorting the document in response to the identification of the recipient determined during the second pass.

27. The method according to claim 23 comprising the step scanning the document during the first and second passes to determine a third characteristic of the document and determining the recipient of the document based on the scanned second and third characteristics during the second pass.

28. A method for processing documents, comprising the steps of:

performing a first pass comprising the steps of;

serially conveying a first document and a second document along a document path;

scanning the first and second documents as the documents are conveyed along the document path to determine a first characteristic of the documents;

sorting the documents;

performing a second pass comprising the steps of;

serially conveying the documents along the document path;

scanning the first document as the first document is conveyed along the document path to determine the first characteristic of the first document;

comparing the first characteristic for the first document scanned during the second pass with the first characteristic for the first document scanned during the first pass to determine a characteristic of the second document during the second pass.

29. The method of claim 28 wherein the first and second documents are immediately adjacent each other as the documents are conveyed during the second pass.

30. A method for processing documents for a plurality of recipients, comprising the steps of:

performing a first pass, comprising the step of;

serially conveying a first document and a second document along a document path;

determining the recipient of the documents;

performing a second pass, comprising the steps of;

serially conveying the first and second documents so that the first document precedes the second document along the document path;

scanning the first document to determine a characteristic of the first document;

determining the recipient of the first document in response to the determined characteristic; and

determining the recipient of the second document in response to the determined recipient for the first document.

31. The method of claim 30 wherein the first document immediately precedes the second document as the documents are conveyed along the document path during the second pass.

32. The method of claim 30 comprising the step of scanning the documents during the first pass to determine a characteristic of the documents.

33. The method of claim 32, comprising the step determining the recipients of the documents during the first pass in response to the determined characteristic.

34. The method of claim 33 comprising the step of sorting the documents during the first pass in response to the determined recipient for each document.

35. The method of claim 30 comprising the step of sorting the documents during the second pass in response to the determined recipient for each document.

36. The method of claim 30, wherein:

the first pass comprises the steps of;

conveying a third document along the document path;

scanning the third document to determine a characteristic of the third document;

determining the recipient of the third document in response to the determined characteristic of the third document;

sorting the third document in response to the determined recipient for the third document; and

the second pass comprises the steps of;

serially conveying the third document so that the third document immediately succeeds the second document along the document path;

scanning the third document to determine the characteristic of the third document;

determining the recipient of the third document in response to the determined characteristic of the third document; and

determining the recipient of the second document in response to the determined recipients for the first and third documents.

37. A method for processing documents, comprising the steps of:

performing a first pass, comprising the steps of;

scanning a document to obtain data regarding a first characteristic of the document;

determining the recipient of the document;

sorting the document in response to the determined recipient;

performing a second pass, comprising the steps of;

scanning the document to obtain data regarding the first characteristic of the document;

comparing the scanned data obtained during the second pass with the scanned data obtained during the first pass;

determining the recipient of the document in response to the comparison.

38. The method of claim 37 wherein the first characteristic is the height, width or thickness of the envelope.

39. The method of claim 37 wherein the first characteristic is the image of at least a portion of the document.

40. The method of claim 37 comprising the steps of:

scanning the document to obtain data regarding a second characteristic of the document during the first pass;

scanning the document to obtain data regarding the second characteristic of the document during the second pass;

comparing the scanned data obtained during the second pass regarding the second characteristic with the scanned data obtained during the first pass regarding the second characteristic; and

determining the recipient of the document in response to the comparison of the data regarding the first and second characteristics.

41. The method of claim 40 wherein the second characteristic is the height, width or thickness of the document.

42. The method of claim 40 wherein the second characteristic is the image of at least a portion of the document.

43. A method for processing documents, comprising the steps:

conveying documents along a document path;

scanning the documents to determine a characteristic of each document;

determining a print location on each document in response to the scanned characteristic for each document;

printing a mark in the determined print location for each document; and

sorting the documents into groups wherein documents in the same group have the same print location.

44. The method of claim 43 wherein documents having the same scanned characteristic have the same print location.

45. The method of claim 43 wherein documents having different scanned characteristic have different print locations.