Angular position sensor with inductive attenuating coupler

• US 6,304,076 B1
• Filed: 09/07/1999
• Issued: 10/16/2001
• Est. Priority Date: 09/07/1999
• Status: Expired due to Term

• Current Assignee: BEI Sensors & Systems Company Incorporated (Schneider Electric SE)
• Original Assignee: BEI Sensors & Systems Company Incorporated (Schneider Electric SE)
• Inventors: Vuong, Jim B., Madni, Asad M.
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): Zaveri, Subhash
• Application Number:
  US09/390,885
• Time in Patent Office: 770 Days
• Field of Search: 324/207.17, 324/207.25, 324/207.15, 324/207.12, 336/120, 318/652, 318/653, 318/662, 318/660, 318/661, 732/90.R, 733/17, 702/189, 310/68.B
• US Class Current: 324/207.17
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element

Abstract

A non-contact angular position sensor has juxtaposed transmit and receive disks with a coupler disk, carrying a conductive attenuating pattern interposed therebetween. A pattern of inductive coils, which completely encircle both the transmit and receive disks have their inductive coupling individually attenuated in accordance with the angular position of the symmetrical conductive pattern on the intermediate coupling disk. The transmit disk is driven by a signal source which when received and demodulated by the receive coils and summed together provides a unique sinusoidal signal whose phase is indicative of the angular position of the intermediate coupler. The conductive pattern on the coupler is designed to provide a linear output.

Claims

1. An angular position sensor for sensing rotation about an axis comprising:

a pair of spaced substantially circular transmit and receive disks juxtaposed on said axis facing each other with a coupler disk between them, said coupler disk being rotatable about said axis,

said receive disk carrying a predetermined number of independent inductive coils segmentally arranged in a circular pattern around said receive disk,

said transmit disk carrying coil means driven by a signal source at a predetermined radio frequency for inductive coupling to said coils of said receive disk;

said coupler disk carrying a symmetrical conductive pattern for attenuating said inductive coupling, said pattern having rotary angular positions of maximum and minimum attenuation with respect to any one of said plurality of inductive coils carried by said receive disk, intermediate positions of said pattern between said maximum and minimum providing substantially linearly proportionate attenuations;

means connected to said coils carried by said receive disk for demodulating and summing induced transmitted signals from said signal source for each angular position of said coupler, said summation producing a substantially sinusoidal waveform whose phase shift varies in proportion to said coupler rotation;

and means for sensing said phase shift.

2. An angular position sensor as in claim 1 where said means for sensing said phase shift includes pulse width modulation means.

3. An angular position sensor as in claim 2 where said pulse width modulation means includes an RS type flip-flop.

4. An angular position sensor as in claim 1 where said coil means of said transmit disk are substantially similar to said inductive coils of said receive disk and equal in number and where respective coils are spatially mated to one another.

5. An angular position sensor as in claim 1 where said symmetrical conductive pattern carried by said coupler disk has one minimum and one maximum and is crescent shaped.

6. An angular position sensor as in claim 5 where said coupler disk has an inner and outer diameter and the area of said conductive pattern is equal to one-half of the area of the disk between said inner and said outer diameters.

7. An angular position sensor as in claim 1 where each of said coils includes a plurality of layers to increase inductance.

8. An angular position sensor as in claim 1 where the number of said coils carried by said receive disk is 6 or more.

9. An angular position sensor as in claim 1 where said means for demodulating generates a plurality of local oscillator signals equal to said number of receive coils.

10. An angular position sensor as in claim 9 wherein each of said local oscillator signals is shifted in phase from one another by 360°

divided by said number of receive coils.