Linear position sensor

• US 6,304,078 B1
• Filed: 09/08/2000
• Issued: 10/16/2001
• Est. Priority Date: 12/09/1998
• Status: Expired due to Fees

• Current Assignee: CTS Corporation
• Original Assignee: CTS Corporation
• Inventors: Jarrard, Craig A., Duesler, John S.
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): Zaveri, Subhash
• Application Number:
  US09/657,498
• Time in Patent Office: 403 Days
• Field of Search: 324/207.2, 324/207.25, 324/207.21, 324/207.22, 324/207.24, 338/32.R, 338/32.M
• US Class Current: 324/207.2
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/30 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: G01D 2205/775 Tapered profiles
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06

Abstract

A non-contacting linear position sensor having bipolar tapered magnets. A pair of magnets are positioned adjacent each other and attached to a movable object. Each magnet has a central portion that is thinner than both ends of the magnets. A pair of pole pieces has ends that are arranged spaced apart in parallel relationship about the central portion. The other ends of the pole pieces are located spaced apart with a magnetic flux sensor located between. The magnetic flux sensor senses a variable magnetic field representative of the position of the attached movable object as the magnets move. The magnets have opposite polarities on either sides of the central portion.

Claims

1. A sensor for sensing movement of an attached movable object, comprising:

a) a first and second tapered magnets positioned adjacent each other and attached to the movable object, each magnet having a central portion that is thinner than both ends of the first and second magnets;

b) a first and second pole piece, each having a first end and a second end, the first ends located spaced apart in parallel relationship about the central portion, the second ends located spaced apart;

c) a first and second air gap formed between the first ends and the magnets; and

d) a magnetic flux sensor positioned between the second ends for sensing a variable magnetic field representative of the position of the attached movable object.

2. The sensor of claim 1, wherein the first and second magnets each have a first polarity on one side of the central portion and a second polarity on the other side of the central portion.

3. The sensor of claim 2, wherein the first and second magnets each have a slot in the central portion.

4. The sensor of claim 2, wherein the magnetic flux sensor comprises a Hall effect device.

5. The sensor of claim 1, wherein the magnets have a bowtie shape.

6. The sensor of claim 1, wherein the sensor measures linear motion.

7. A non-contacting position sensor comprising:

a) a first and second magnetically polarized magnet disposed adjacent each other and each having a pair of thick ends and a thin central portion, the thickness of each magnet increases substantially linearly from the central portion to the thick ends, one of the thick ends having a first polarity and the other thick end having a second polarity, the magnets attached to a movable object;

b) a first and second pole piece, each having a first end and a second end, the first ends located spaced apart in parallel relationship about the central portion, the second ends located spaced apart; and

c) a magnetic flux sensor positioned between the second ends for sensing a variable magnetic field representative of the position of the attached movable object.

8. The sensor of claim 7, wherein the first and second pole pieces are constructed of a magnetically permeable material.

9. The sensor of claim 7, wherein the first and second magnets each have a slot in the central portions.

10. The sensor of claim 7, wherein the magnetic flux sensor is a Hall effect device.

11. The sensor of claim 7, wherein the magnets form a bowtie shape.

12. The sensor of claim 8, wherein the first and second pole pieces are L shaped.

13. The sensor of claim 7, wherein the sensor is enclosed in a housing.

14. A sensor for sensing movement of an attached movable object, comprising:

a) a bowtie shaped magnet having a pair of thick ends and a thinner central portion;

b) a first and second pole piece, each having a first end and a second end, the first ends located spaced apart in parallel relationship about the central portion, the second ends located spaced apart, the first and second pole pieces attached to the moveable object;

c) a magnetic flux sensor positioned between the second ends for sensing a variable magnetic field representative of the position of the attached movable object as the moveable object moves.

15. The sensor of claim 14, wherein the bowtie shaped magnet comprises a first and second magnet each having a first polarity on one side of the central portion and a second polarity on the other side of the central portion.

16. The sensor of claim 15, wherein the first and second magnets each have a slot in the central portion.

17. The sensor of claim 16, wherein a first and second air gap is formed between the first ends and the magnets.

18. The sensor of claim 17, wherein the magnetic flux sensor is a hall effect device, the hall effect device connected by a wire to an external electrical circuit.