Variable pilot pressure control for pilot valves

• US 6,305,419 B1
• Filed: 07/14/2000
• Issued: 10/23/2001
• Est. Priority Date: 07/14/2000
• Status: Expired due to Term

• Current Assignee: Clark Equipment Company (Doosan Heavy Industries and Construction Company Limited)
• Original Assignee: Clark Equipment Company (Doosan Heavy Industries and Construction Company Limited)
• Inventors: Wetzel, Michael D., Krieger, Daniel J.
• Primary Examiner(s): Michalsky, Gerald A.
• Application Number:
  US09/616,000
• Time in Patent Office: 466 Days
• Field of Search: 604/31, 137/565.16, 137/625.6
• US Class Current: 137/625.6
• CPC Class Codes: E02F 9/2221 Control of flow rate; Load sensing arrangements E02F9/2203 take precedence over E02F9/2221
• CPC Class Codes: F15B 11/161 with sensing of servomotor demand or load
• CPC Class Codes: F15B 11/166 Controlling a pilot pressure in response to the load, i.e. supply to at least one user is regulated by adjusting either the system pilot pressure or one or more of the individual pilot command pressures
• CPC Class Codes: F15B 21/045 Compensating for variations in viscosity or temperature
• CPC Class Codes: F15B 2211/20553 with pilot circuit, e.g. for controlling a swash plate
• CPC Class Codes: F15B 2211/214 the pressure sources being hydrotransformers
• CPC Class Codes: F15B 2211/328 with signal modulation, e.g. pulse width modulation [PWM]
• CPC Class Codes: F15B 2211/355 Pilot pressure control
• CPC Class Codes: F15B 2211/427 with signal modulation, e.g. using pulse width modulation [PWM]
• CPC Class Codes: F15B 2211/455 Control of flow in the feed line, i.e. meter-in control
• CPC Class Codes: F15B 2211/50554 the pressure control means controlling a pressure downstream of the pressure control means, e.g. pressure reducing valve
• CPC Class Codes: F15B 2211/575 Pilot pressure control
• CPC Class Codes: F15B 2211/6309 the pressure being a pressure source supply pressure
• CPC Class Codes: F15B 2211/633 representing a state of the prime mover, e.g. torque or rotational speed
• CPC Class Codes: F15B 2211/6336 representing a state of the output member, e.g. position, speed or acceleration
• CPC Class Codes: F15B 2211/6343 representing a temperature
• CPC Class Codes: F15B 2211/6346 representing a state of input means, e.g. joystick position
• CPC Class Codes: F15B 2211/6654 Flow rate control
• CPC Class Codes: Y10T 137/86027 Electric
• CPC Class Codes: Y10T 137/86582 Pilot-actuated

Abstract

A hydraulically operated industrial machine has hydraulic work components such as a boom, bucket or the like, and also uses hydraulic motors for propelling the machine. The motors and cylinders are controlled by pilot pressure valves to provide pressure to pilot operated valves. A pressure reducing valve is utilized for providing hydraulic fluid at a pilot pressure to the pilot valves. The reducing valve regulates the pilot pressure as a function of one or more parameters indicating the consumption of hydraulic power in the system, such as drive engine speed, or other signals including oil temperature, throttle position, and, if desired, feedback signals from the system.

Claims

1. A pilot pressure controller connected in a hydraulic circuit of an industrial machine having a pump driven by a power source, a proportional output valve for controlling pressure from said pump to a pilot valve, said proportional output valve providing pressure to the pilot valve as a function of an electric signal, and an electronic controller having an input connected to receive a signal which is a function of the horsepower demand on the power source and providing the electric signal to the proportional valve as a function of the signal received at the electronic controller input.

2. The pilot pressure controller of claim 1, wherein said input to said electronic controller comprises a signal proportional to the rotational speed of the power source.

3. The pilot pressure controller of claim 1, wherein a joystick is coupled to control the pilot valve.

4. The pilot pressure controller of claim 1, wherein said proportional valve is a pulse width modulating valve providing an output as a function of a pulsed electrical signal from the electronic controller.

5. The pilot pressure controller of claim 4, wherein said electronic controller includes an input sensing oil temperature of the power source, and an input to receive at least one of the feedback signals consisting of actual pilot pressure on the output side of the proportional valve and speed of a drive motor being controlled by the controller.

6. The pilot pressure controller of claim 1, wherein the proportional valve is a pulse width modulated valve.

7. A pressure supply control system for a pilot valve having an input for receiving hydraulic fluid under pressure and an output for controlling pilot operated valves, a source of hydraulic fluid under pressure comprising a pump, an engine driving the pump, a pulse width modulated valve between the pump and the inlet of the pilot valve, and a controller having an input connected to sense at least one condition related to requirements of the engine for providing a control signal to the pulse width modulated valve comprising an output pulse train for controlling the output of the pulse width modulated valve as a function of horsepower requirements of the engine.

8. The system of claim 7, wherein said electronic controller provides an output that is a function of engine speed.

9. The system of claim 7, wherein said electronic controller provides an output that is based upon at least one of the signals comprising engine speed, throttle setting, and oil temperature of the engine.

10. The system of claim 7 and a pressure reducing valve between an outlet of the pump and the pulse width modulated valve.

11. The system of claim 9 and a feedback connected to said electronic controller comprising a signal representing one of the pilot pressure on the output side of the proportional valve, and rotational speed of a drive motor controlled by an output of the pilot valve.