High energy charge and depolarization pulse conditioner for an enhanced-reliability lead-acid battery charger

• US 6,307,352 B1
• Filed: 06/23/2000
• Issued: 10/23/2001
• Est. Priority Date: 10/19/1999
• Status: Expired due to Fees

• Current Assignee: Enrev Corp.
• Original Assignee: Enrev Corp.
• Inventors: Hooper, William P.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US09/602,052
• Time in Patent Office: 487 Days
• Field of Search: 320/132, 320/137, 320/139
• US Class Current: 320/139
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

A controller (10) controls the application of charge pulses and discharge (depolarization) pulses to a battery (26) via a charge pulse circuit (22) and a discharge pulse circuit (24). A feedback circuit (18) allows the controller to monitor and adjust the charging process. A wave shaper (12) shapes the waveform of the charge pulses so as to limit the rise time of the charge pulses and thereby reduce reflected voltages and currents. A limiter (14) disables the charging circuit in the event that the controller should specify a charge pulse having an excessive duration or a continuous duration. Another limiter (16) limits the duration of the discharge pulses in the event that the controller should specify a discharge pulse having an excessive duration or a continuous duration. The charge pulse circuit is disabled whenever the controller specifies the application of a discharge pulse, and the discharge circuit is disabled whenever the controller specifies the application of a charge pulse. This prevents the simultaneous application of a charge pulse and a discharge pulse.

Claims

1. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a pulse shaping circuit connected to said charging circuit for controlling the shape of said charge pulses to reduce transients from said charge pulses.

2. The battery charger of claim 1 and further comprising a controller for controlling at least one of the duration or repetition rate of said charge pulses.

3. The battery charger of claim 2 wherein said controller is connected to said pulse shaping circuit.

4. The battery charger of claim 2 wherein said controller is connected to said charging circuit.

5. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a pulse shaping circuit connected to said charging circuit for controlling the shape of said charge pulses to reduce transients from said charge pulses wherein said pulse shaping circuit comprises a leading edge shaper for shaping the leading edge of said charge pulses.

6. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a pulse shaping circuit connected to said charging circuit for controlling the shape of said charge pulses to reduce transients from said charge pulses wherein said pulse shaping circuit comprises a trailing edge shaper for shaping the trailing edge of said charge pulses.

7. The battery charge of claim 6 wherein said trailing edge shaper comprises a flywheel energy storage system.

8. The battery charge of claim 6 wherein said trailing edge shaper comprises a switched mode power supply.

9. A method for charging a battery, comprising the steps of:

shaping a charge pulse to reduce transients from said charge pulse; and

providing a plurality of said charge pulse to said battery.

10. A method for charging a battery, comprising the steps of:

shaping the leading edge of the charge pulse to reduce transients from said charge pulse; and

providing a plurality of said charge pulse to said battery.

11. A method for charging a battery, comprising the steps of:

shaping the trailing edge of the charge pulse to reduce transients from said charge pulse; and

providing a plurality of said charge pulse to said battery.

12. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a discharging circuit connected to said battery for providing depolarization pulses to said battery by drawing a current from said battery;

a controller connected to said charging circuit for controlling the application of said charge pulses to said battery, and connected to said discharging circuit for controlling the application of said depolarization pulses to said battery and controlling the duration of said depolarization pulses to be less than a predetermined first duration; and

a limiter circuit connected to said discharging circuit for limiting the duration of said depolarization pulses to be less than a predetermined second duration, said predetermined second duration being different from said predetermined first duration.

13. The battery charger of claim 12 wherein said limiter circuit is interposed between said controller and said discharging circuit.

14. The battery charger of claim 12 wherein said predetermined second duration is greater than said predetermined first duration.

15. A method for charging a battery, comprising the steps of:

applying a charge pulse to said battery;

applying a discharge pulse to said battery, said discharge pulse having a first predetermined duration;

terminating said discharge pulse in the event said discharge pulse has a duration exceeding a second predetermined duration, said second predetermined duration being different from said first predetermined duration; and

repeating the above steps.

16. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a discharging circuit connected to said battery for providing depolarization pulses to said battery by drawing a current from said battery;

a controller connected to said charging circuit for controlling the application of said charge pulses to said battery, and to said discharging circuit for controlling the application of said depolarization pulses to said battery; and

a protection circuit connected to said controller for preventing the simultaneous application of charge pulses and discharge pulses.

17. A method for charging a battery, comprising the steps of:

applying a charge pulse to said battery;

applying a discharge pulse to said battery;

monitoring for a condition indicating that said charge pulse and said discharge pulse should be applied simultaneously to said battery; and

if said condition occurs then preventing the simultaneous application of said charge pulse and said discharge pulse to said battery.

18. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a discharging circuit connected to said battery for providing depolarization pulses to said battery by drawing a current from said battery;

a controller connected to said charging circuit for controlling the application of said charge pulses to said battery, and to said discharging circuit for controlling the application of said depolarization pulses to said battery; and

a protection circuit connected to said controller for preventing the application of charge pulses when said controller is instructing said discharging circuit to apply a discharge pulse.

19. A battery charger, comprising:

a charging circuit connected between a power source and a battery to be charged for providing charge pulses to said battery;

a discharging circuit connected to said battery for providing depolarization pulses to said battery by drawing a current from said battery;

a controller connected to said charging circuit for controlling the application of said charge pulses to said battery, and to said discharging circuit for controlling the application of said depolarization pulses to said battery; and

a protection circuit connected to said controller for preventing the application of depolarization pulses when said controller is instructing said charging circuit to apply a charge pulse.