Branch connection structure for flat cable

• US 6,309,241 B2
• Filed: 01/05/2001
• Issued: 10/30/2001
• Est. Priority Date: 01/26/2000
• Status: Active Grant

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Nagai, Kentaro
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): DINH, PHUONG K
• Application Number:
  US09/754,281
• Publication Number:
  US 20010009819A1
• Time in Patent Office: 298 Days
• Field of Search: 439/421, 439/422, 439/423, 439/424, 439/399, 439/407, 439/498
• US Class Current: 439/422
• CPC Class Codes: H01R 12/68 comprising deformable portions
• CPC Class Codes: H01R 43/01 for connecting unstripped conductors to contact members having insulation cutting edges
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 3/326 the printed circuit having integral resilient or deformable parts, e.g. tabs or parts of flexible circuits H05K3/365 takes precedence

Abstract

A branch connection structure includes a flexible flat cable (FFC)(21) and connection terminals (22) attached to the middle of the FFC. The FFC comprises conductive strips (23) arranged in parallel to each other at a predetermined interval, and a pair of insulating films (24) sandwiching the conductive strips. One or more slits (25) extend between any two adjacent conductive strips to define a plurality of separated regions (27) in the middle of the FFC, each region including one of the conductive strips. The connection terminal has conductive teeth (31) and a pair of retainers (30) positioned on both sides of the conductive teeth. The conductive teeth pierce through the conductive strip of the separated region from the rear surface of the FFC, and the tips of the conductive teeth are bent so as to pierce again into the conductive strip from the top surface of the separated region. The retainers firmly hold the separated region at both sides of the conductive teeth without touching the conductive strip, and the FFC is folded back at the terminal connectors.

Claims

1. A branch connection structure for a flexible circuit belt comprising:

a flexible circuit belt having a plurality of conductive strips arranged in parallel to each other at a predetermined interval, a pair of insulating films sandwiching the conductive strips, and a plurality of slits extending between any two adjacent conductive strips and along middle portions of the conductive strips, the slits defining a plurality of separated regions in a middle of the flexible circuit belt, each region including one of the conductive strip; and

a plurality of connection terminals, each attached to one of the separated region, each connection terminal having conductive teeth and a pair of retainers positioned on both sides of the conductive teeth,

wherein the conductive teeth pierce through the conductive strip of the separated region from the rear surface of the flexible circuit belt, and tips of the conductive teeth sticking out of the top surface of the separated region are bent so as to pierce again into the conductive strip from the top surface of the separated region, while the pair of bendable retainers hold the separated region without touching the conductive strip, and

wherein the flexible circuit belt is folded back at the attached connection terminals.

2. The branch connection structure of claim 1, wherein each retainer has a pair of opposed walls fit into the slits defining the associated separated region, and top ends of the walls are bent so as to press the top surface of the separated region of the flexible circuit belt.

3. The branch connection structure of claim 2, wherein the conductive teeth face each other and a gap between the face-to-face teeth is narrower than a gap between the opposing walls of the retainer.

4. The branch connection structure of claim 1, wherein the connection terminal has a contact at its leading end, and the pair of retainers and the conductive teeth are located behind the contact.

5. The branch connection structure of claim 4, wherein the contact is a female-type contact.

6. The branch connection structure of claim 1, wherein the flexible circuit belt is a flexible flat cable or a flexible printed circuit.

7. A branch connection structure comprising:

a flexible circuit belt having a plurality of conductive strips arranged in parallel to each other at a predetermined interval, a pair of insulating films sandwiching the conductive strips, and a plurality of slits extending between any two adjacent conductive strips and along middle portions of the conductive strips, the flexible circuit belt being folded in double at a middle of the slits so that the slits define a plurality of doubled branch regions, each region including double conductive strip; and

a plurality of connection terminals, each attached to one of the branch region, each connection terminal having conductive teeth and a pair of retainers positioned on both sides of the conductive teeth,

wherein the conductive teeth pierce through the double conductive strip from the rear face of the branch region, and tips of the conductive teeth sticking out of the top surface of the branch region are bent so as to pierce again into the conductive strip from the top surface of the branch region, and

wherein each retainer has a pair of opposing walls piercing through the insulating films of the doubled branch region, and top ends of the walls are bent so as to press the top surface of the branch region.

8. The branch connection structure of claim 7, wherein the conductive teeth face each other and the gap between the opposing teeth is narrower than the gap between the opposing walls of the retainer.

9. The branch connection structure of claim 7, further comprising a connector housing having a plurality of cavities, wherein each branch region and the connection terminal attached to the branch region constitute a branch terminal, each branch terminal being accommodated in one of the cavities of the connector housing.

10. The branch connection structure of claim 7, wherein the connection terminal has a contact at its leading end, and the pair of retainers and the conductive teeth are located behind the contact.

11. The branch connection structure of claim 10, wherein the contact is a female-type contact.

12. The branch connection structure of claim 7, wherein the flexible circuit belt is a flexible flat cable or a flexible printed circuit.