Heating blankets and the like

• US 6,310,332 B1
• Filed: 08/03/2000
• Issued: 10/30/2001
• Est. Priority Date: 12/05/1997
• Status: Expired due to Term

• Current Assignee: Winterwarm B.V. (HET Aambeeld NV)
• Original Assignee: Winterwarm B.V. (HET Aambeeld NV)
• Inventors: Gerrard, Grahame
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US09/581,025
• Time in Patent Office: 453 Days
• Field of Search: 219/481, 219/212, 219/497, 219/504, 219/505, 219/549, 219/508, 307/117, 338/22.R, 338/225.C
• US Class Current: 219/505
• CPC Class Codes: H05B 2203/019 Heaters using heating elements having a negative temperature coefficient
• CPC Class Codes: H05B 3/56 Heating cables

Abstract

An elongated heating element for an electric blanket comprising a first conductor means to provide heat for the blanket and extending lengthwise of the element, a second conductor means extending lengthwise of the element, and a meltdown layer between the first and second conductor means which is selected, designed and constructed or otherwise formed so as to display an NTC, and including electronic controller set to detect a change in the resistance of the meltdown layer to provide a means of changing the power supply to the first conductor means (providing heat to the blanket), to prevent destruction of the melt down layer(.), the element further including a meltdown detection circuit for detecting meltdown of the meltdown layer and for terminating power to the first conductor means in the event that the control means fails and the meltdown layer heats up to a pre-determined degree.

Claims

1. An elongated heating element for an electric blanket comprising a first conductor means to provide heat for the blanket and extending lengthwise of the element, a second conductor means extending lengthwise of the element, and a meltdown layer between the first and second conductor means having a meltdown characteristic less than about 130°

C., and an NTC, and including electronic control means set to detect a change in the resistance of the meltdown layer to provide a means of changing the power supply to the conductor means providing heat to the blanket to prevent destruction of the meltdown layer.

2. A heating element according to claim 1, wherein the second conductor means is also a heat providing conductor means.

3. A heating element according to claim 2, wherein one or both conductor means comprises or comprise a heating wire or heating wires.

4. A heating element according to claim 1, wherein the second conductor means comprises a detection or sensing conductor which serves to provide a current path in the event that the temperature of the blanket deviates from a pre-set value.

5. A heating element according to claim 4, wherein the sensing conductor has a positive resistance characteristic (PTC), so that when it heats up its resistance increases and this is used by the electronic control to control the power to the heating conductor means.

6. A heating element according to claim 5, wherein the sensing conductor also provides a current path, which is also through the NTC layer, in the event of that layer showing a condition of too high a temperature, requiring the power to the heating conductor means to be switched off.

7. A heating element according to claim 1, wherein the NTC layer has a low meltdown characteristic (typically 120-130°

C.).

8. A heating element according to claim 1, wherein the change in resistance when overheating occurs causes a leakage current to pass through the meltdown layer without destroying the meltdown layer, and the control circuit detects this leakage current and switches off the power supply to the conductors.

9. A heating element according to claim 1, wherein the meltdown layer is a meltdown plastic, such as polyvinyl chloride, polythene or cross linked polyethylene.

10. A heating element according to claim 9, wherein the meltdown plastic is coated or mixed with a dope or the like to achieve the required NTC performance.

11. A heating element according to claim 10, wherein the meltdown layer is a PVC doped with Stantonin Antimony.

12. A heating element according to claim 1, minus the electronic control means.

13. An electric blanket including a heating element according to claim 2.

14. An elongated heating element for an electric blanket comprising:

a first conductor element to provide heat for the blanket and extending lengthwise of the heating element;

a second conductor element extending lengthwise of the heating element;

a meltdown layer between the first conductor element and the second conductor element, the meltdown layer having a meltdown characteristic less than about 130°

C., a resistance, and an NTC; and

an electronic control element adapted to detect a change in the resistance of the meltdown layer and to change a power to the heating element.

15. The heating element of claim 14, wherein the second conductor element comprises a detection conductor which provides a current path when a temperature of the blanket deviates from a pre-set value.

16. The heating element of claim 15, wherein

the detection conductor has a PTC, so that when the detection conductor heats up its resistance increases, and

the electronic control element uses the PTC of the detection conductor to control the power to the heating element.

17. The heating element of claim 14, in which the heating element comprises less than three conductor elements.

18. An elongated heating element for an electric blanket consisting of:

a first conductor element to provide heat for the blanket and extending lengthwise of the heating element;

a second conductor element extending lengthwise of the heating element;

a meltdown layer between the first conductor element and the second conductor element, the meltdown layer having a meltdown characteristic less than about 130°

C., a resistance, and an NTC; and

an electronic control element adapted to detect a change in the resistance of the meltdown layer and to change the power supply to the conductor elements providing heat to the blanket.