Method of operating an injection molding machine

• US 6,311,101 B1
• Filed: 11/09/1998
• Issued: 10/30/2001
• Est. Priority Date: 11/14/1997
• Status: Expired due to Term

• Current Assignee: Engel Maschinenbau Gesellschaft
• Original Assignee: Engel Maschinenbau Gesellschaft
• Inventors: Kastner, Engelbert
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): RODRIGUEZ, PAUL L
• Application Number:
  US09/189,370
• Time in Patent Office: 1,086 Days
• Field of Search: 700/197, 700/180, 700/83, 700/51, 700/17, 700/2
• US Class Current: 700/197
• CPC Class Codes: B29C 2945/76006 Pressure
• CPC Class Codes: B29C 2945/7604 Temperature
• CPC Class Codes: B29C 2945/76096 Distance
• CPC Class Codes: B29C 2945/76187 screw
• CPC Class Codes: B29C 2945/76254 Mould
• CPC Class Codes: B29C 2945/76287 Moulding material
• CPC Class Codes: B29C 2945/76307 hydraulic fluids
• CPC Class Codes: B29C 2945/76531 Temperature
• CPC Class Codes: B29C 2945/76943 compare with thresholds
• CPC Class Codes: B29C 2945/76993 Remote, e.g. LAN, wireless LAN
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05
• CPC Class Codes: G05B 19/052 Linking several PLC's
• CPC Class Codes: G05B 2219/25022 LAN local area network for controllers
• CPC Class Codes: G05B 2219/2624 Injection molding
• CPC Class Codes: G05B 2219/31156 Network structure, internet
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: G05B 2219/34038 Web, http, ftp, internet, intranet server
• CPC Class Codes: G05B 2219/45244 Injection molding
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

In a method of remote monitoring or remote maintenance of an injection molding machine which has an SPC with at least one CPU for the operation of actuators of the injection molding machine in real-time, data are transmitted between the injection molding machine and a remote monitoring or remote maintenance workstation disposed at a remote location. In addition to real-time control operation of the actuators of the injection molding machine the SPC of the injection molding machine operates as a web server, by way of which a simultaneous communication connection can be made with two or more remote monitoring or remote maintenance workstations, wherein a CPU of the SPC performs both real-time control operations of the injection molding machine and also server functions for remote monitoring or remote maintenance. In addition for data transmission between an SPC and an operating unit, having a microprocessor, of an injection molding machine, the SPC and the microprocessor of the operating unit can communicate by way of a local network in which the SPC forms a server and the operating unit forms a client.

Claims

1. A method of remote monitoring or remote maintenance of an injection molding machine which has a stored-programmable control with at least one central processing unit for operation of actuators of the injection molding machine in real-time, wherein data are transmitted between the injection molding machine and a remote monitoring or remote maintenance workstation disposed at a remote location, said data including process data of an injection molding process effected by the injection molding machine or control parameters for process control of the injection molding machine, and wherein the stored-programmable control of the injection molding machine, in addition to real-time operation of the actuators of the injection molding machine, operates as a web server, by way of which it is possible to make a simultaneous communication connection with two or more remote monitoring or remote maintenance workstations, a central processing unit of the stored-programmable control performing both real-time control operations of the injection molding machine and also server functions for remote monitoring or remote maintenance.

2. A method as set forth in claim 1 wherein the stored-programmable control operates as a hypertext transfer protocol-server.

3. A method as set forth in claim 1 wherein the stored-programmable control operates as a file transfer protocol-server.

4. A method as set forth in claim 1 wherein the stored-programmable control has only one central processing unit.

5. A method as set forth in claim 1 wherein the communication with the remote maintenance or remote monitoring workstation is effected by way of a global computing network.

6. A method as set forth in claim 1 wherein the data transmission is effected by way of a modem and a gateway computer which operates the modem and which is connected to the stored-programmable control.

7. A method as set forth in claim 6 wherein the data are outputted or received by the stored programmable control by way of a serial data line and wherein a converting computer connects said serial data line to a local network to which the gateway computer is connected.

8. A method as set forth in claim 1 wherein the data transmission is effected by means of a modem which is operated by an interface of the stored-programmable control.

9. A method as set forth in claim 1 wherein stored in the stored-programmable control are communication data files which are transmitted by the stored-programmable control upon being called up to the remote maintenance or remote monitoring workstation.

10. A method as set forth in claim 9 wherein the communication data files are stand-alone programs embedded within web pages and programmable with programming language Java.

11. A method as set forth in claim 9 wherein the communication data files are hypertext mark-up language-data files.

12. An injection molding machine which has a stored-programmable control with at least one central processing unit for operation of actuators of the injection molding machine in real-time, wherein data are transmitted between the injection molding machine and a remote monitoring or remote maintenance workstation disposed at a remote location, said data including process data of an injection molding process effected by the injection molding machine or control parameters for process control of the injection molding machine, and wherein the stored-programmable control of the injection molding machine, in addition to real-time operation of the actuators of the injection molding machine, operates as a web server, by way of which it is possible to make a simultaneous communication connection with two or more remote monitoring or remote maintenance workstations, a central processing unit of the stored-programmable control performing both real-time control operations of the injection molding machine and also server functions for remote monitoring or remote maintenance.

13. An injection molding machine as set forth in claim 12 wherein the stored-programmable control operates as a hyptertext transfer protocol-server.

14. An injection molding machine as set forth in claim 12 wherein the stored-programmable control operates as a file transfer protocol-server.

15. An injection molding machine as set forth in claim 12 wherein the stored-programmable control has only one central processing unit.

16. An injection molding machine as set forth in claim 12 wherein a gateway computer which operates a modem is connected to the stored-programmable control.

17. An injection molding machine as set forth in claim 16 wherein the stored-programmable control is connected to a converting computer via a serial data line and wherein the converting computer is connected to a local area network to which the gateway computer is connected.

18. An injection molding machine as set forth in claim 12 wherein a modem is operated by an interface of the stored-programmable control for data transmission.