Digital flowmeter

• US 6,311,136 B1
• Filed: 07/08/1998
• Issued: 10/30/2001
• Est. Priority Date: 11/26/1997
• Status: Expired due to Term

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Vignos, James H., Henry, Manus P., Clarke, David W.
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): Barbee, Manuel L.
• Application Number:
  US09/111,739
• Time in Patent Office: 1,210 Days
• Field of Search: 702/45-47, 702/50, 702/100, 702/104-106, 73/861.356, 73/861.357, 73/861.355
• US Class Current: 702/45
• CPC Class Codes: G01F 1/8404 details of flowmeter manufacturing methods
• CPC Class Codes: G01F 1/8431 electronic circuits
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01N 2009/006 vibrating tube, tuning fork

Abstract

A digital flowmeter includes a vibratable conduit, a driver connected to the conduit and operable to impart motion to the conduit, and a sensor connected to the conduit and operable to sense the motion of the conduit. A control and measurement system is connected between the driver and the sensor. The control and measurement system includes circuitry to receive a sensor signal from the sensor, generate a drive signal based on the sensor signal using digital signal processing, supply the drive signal to the driver, and generate a measurement of a property of material flowing through the conduit based on the signal from the sensor.

Claims

1. A digital flowmeter comprising:

a vibratable conduit;

first and second drivers connected to the conduit and operable to impart motion to the conduit;

first and second sensors connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the drivers and the sensors the control and measurement system comprising circuitry to;

receive a first sensor signal from the first sensor,

receive a second sensor signal from the second sensor,

generate drive signals based on the first and second sensor signals using digital signal processing,

supply the drive signals to the drivers, and

generate a measurement of a property of material flowing through the conduit based on the first and second sensor signals;

wherein the control and measurement system generates different drive signals for the two drivers.

2. The digital flowmeter of claim 1, wherein the control and measurement system generates drive signals having different frequencies.

3. The digital flowmeter of claim 2, wherein the control and measurement system generates drive signals having different amplitudes.

4. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the sensor signal is generally periodic and the control and measurement system processes the sensor signal in sets, wherein each set includes data for a complete cycle of the periodic sensor signal.

5. The digital flowmeter of claim 4, wherein consecutive sets include data for overlapping cycles of the periodic sensor signal.

6. The digital flowmeter of claim 4, wherein the control and measurement system estimates an end point of a cycle using a frequency of a previous cycle.

7. The digital flowmeter of claim 4, wherein the control and measurement system analyzes data for a cycle to determine whether the cycle merits further processing.

8. The digital flowmeter of claim 7, wherein the control and measurement system determines that a cycle does not merit further processing when data for the cycle does not conform to expected behavior for the data, where the expected behavior is based on one or more parameters of a previous cycle.

9. The digital flowmeter of claim 8, wherein the control and measurement system determines that a cycle does not merit further processing when a frequency for the cycle differs from a frequency for the previous cycle by more than a threshold amount.

10. The digital flowmeter of claim 9, wherein the control and measurement system determines whether the frequency for the cycle differs from the frequency for the previous cycle by comparing values at certain points in the cycle to values that would occur if the frequency for the cycle equalled the frequency for the previous cycle.

11. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system determines a frequency of the sensor signal using an iterative curve fitting technique.

12. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

first and second sensors connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the driver and the sensors, the control and measurement system comprising circuitry to;

receive a first sensor signal from the first sensor,

receive a second sensor signal from the second sensor,

generate a drive signal based on the first and second sensor signals using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the first and second sensor signals; and

wherein the control and measurement system generates the measurement of the property by;

estimating a frequency of the first sensor signal;

calculating a phase difference using the first sensor signal; and

generating the measurement using the calculated phase difference;

wherein the control and measurement system determines a frequency, amplitude and phase offset for each sensor signal, and scales the phase offsets to an average of the frequencies of the sensor signals.

13. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

first and second sensors connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the driver and the sensors, the control and measurement system comprising circuitry to;

receive a first sensor signal from the first sensor,

receive a second sensor signal from the second sensor,

generate a drive signal based on the first and second sensor signals using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the first and second sensor signals;

wherein the control and measurement system generates the measurement of the property by;

estimating a frequency of the first sensor signal;

calculating a phase difference using the first sensor signal; and

generating the measurement using the calculated phase difference;

wherein the control and measurement system calculates the phase difference using multiple approaches and selects a result of one of the approaches as the calculated phase difference.

14. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate an adaptable, periodic drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor; and

positive and negative direct current sources connected between the control and measurement system and the driver, wherein the control and measurement system generates the drive signal by switching the current sources on and off at intervals having a phase and frequency based on the sensor signal.

15. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate an adaptable, periodic drive signal based on the sensor signal using digital processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system generates the drive signal by synthesizing a sine wave having a property corresponding, to a property of the sensor signal.

16. The digital flowmeter of claim 15, wherein the control and measurement system generates the drive signal by synthesizing a sine wave having a phase and a frequency corresponding to a phase and a frequency of the sensor signal.

17. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the

control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein;

the control and measurement system digitally generates a gain for use in generating the drive signal based on one or more properties of the sensor signal; and

the control and measurement system digitally implements a PI control algorithm to regulate the amplitude of conduit oscillation.

18. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein;

the driver is operable to impart an oscillating motion to the conduit; and

the control and measurement system digitally generates the drive signal based on the sensor signal so as to maintain an amplitude of oscillation of the conduit at a user-controlled value.

19. The digital flowmeter of claim 18, wherein the control and measurement system generates a negative drive signal that causes the driver to resist motion of the conduit when the amplitude of oscillation exceeds the user-controlled value and a positive drive signal that causes the driver to impart motion to the conduit when the amplitude of oscillation is less than the user-controlled value.

20. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a first sensor connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the driver and the first sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the first sensor,

generate a drive signal based on the first sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the first sensor; and

a second sensor connected to the conduit and operable to sense the motion of the conduit,

wherein the control and measurement system comprises;

a controller to generate the measurement,

a first analog-to-digital converter connected between the first sensor and the controller to provide a first digital sensor signal to the controller, and

a second analog-to-digital converter connected between the second sensor and the controller to provide a second digital sensor signal to the controller,

wherein the controller combines the digital sensor signals to produce a combined signal and generates a gain signal based on the first and second digital sensor signals, and the control and measurement system further comprises a multiplying digital-to-analog converter connected to receive the combined signal and the gain signal from the controller to generate the drive signal as a product of the combined signal and the gain signal.

21. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system selectively applies a negative gain to the sensor signal to reduce motion of the conduit.

22. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein;

the control and measurement system compensates for zero offset in the sensor signal,

the zero offset includes a component attributable to gain variation and a component attributable to gain nonlinearity, and

the control and measurement system separately compensates for the two components.

23. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the sensor comprises a velocity sensor and the control and measurement system;

estimates a frequency, amplitude, and phase of the sensor signal; and

corrects the estimated frequency, amplitude, and phase to account for performance differences between a velocity sensor and an absolute position sensor.

24. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein;

the digital flowmeter comprises a mass flowmeter,

the property of material flowing through the conduit comprises a mass flow rate; and

the control and measurement system accounts for effects of aeration in the conduit by;

determining an initial mass flow rate,

determining an apparent density of material flowing through the conduit,

comparing the apparent density to a known density of the material to determine a density difference, and

adjusting the initial mass flow rate based on the density difference to produce an adjusted mass flow rate.

25. The digital flowmeter of claim 24, wherein the control and measurement system accounts for effects of aeration in the conduit by adjusting the adjusted mass flow rate to account for effects of damping.

26. The digital flowmeter of claim 24, further comprising a second sensor connected to the conduit and operable to sense the motion of the conduit, wherein the control and measurement system is connected to the second sensor to:

receive a second sensor signal from the second sensor, and

account for effects of aeration in the conduit by adjusting the adjusted mass flow rate based on differences between amplitudes of the first and second sensor signals.

27. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit;

a control and measurement system connected between the driver and the sensor,

the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor; and

a power circuit to receive power on only a single pair of wires, the power circuit providing power to the control and measurement system and to the driver, wherein the control and measurement system is operable to transmit the measurement of the property of material flowing through the conduit on the single pair of wires;

wherein the power circuit comprises a constant output circuit that provides power to the control and measurement system and drive capacitor that is charged by excess power from the two wires.

28. The digital flowmeter of claim 27, wherein the control and measurement system is operable to discharge the drive capacitor to power the driver.

29. The digital flowmeter of claim 28, wherein the control and measurement system monitors a charge level of the drive capacitor and discharges the drive capacitor after a charge level of the capacitor reaches a threshold level.

30. The digital flowmeter of claim 29, wherein the control and measurement system discharges the drive capacitor periodically.

31. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the sensor signal comprises a periodic signal and the control and measurement system;

collects a first data set for a period of the periodic signal;

processes the first data set to generate the drive signal and the measurement; and

collects a second data set for a subsequent period of the sensor signal simultaneously with processing the first data set; and

the period corresponding to the first data set overlaps the period corresponding to the second data set.

32. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system;

controls the drive signal to maintain an amplitude of the sensor signal at a fixed setpoint;

reduces the fixed setpoint when the drive signal exceeds a first threshold level; and

increases the fixed setpoint when the drive signal is less than a second threshold level and the fixed setpoint is less than a maximum permitted value for the setpoint.

33. The digital flowmeter of claim 32, wherein the first threshold level is 95% or less of a maximum permitted drive signal.

34. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system performs an uncertainty analysis on the measurement.

35. The digital flowmeter of claim 34, further comprising a connection to a control system, wherein the control and measurement system transmits the measurement and results of the uncertainty analysis to the control system.

36. A digital flowmeter comprising:

a vibratable conduit;

a driver connected to the conduit and operable to impart motion to the conduit;

a sensor connected to the conduit and operable to sense the motion of the conduit; and

a control and measurement system connected between the driver and the sensor, the control and measurement system comprising circuitry to;

receive a sensor signal from the sensor,

generate a drive signal based on the sensor signal using digital signal processing,

supply the drive signal to the driver, and

generate a measurement of a property of material flowing through the conduit based on the signal from the sensor;

wherein the control and measurement system uses digital processing to adjust a phase of the drive signal to compensate for a time delay associated with the sensor and components connected between the sensor and the driver.

37. A method of generating a measurement of a property of material flowing through a conduit, the method comprising:

sensing motion of the conduit;

generating a measurement of a property of material flowing through the conduit based on the sensed motion;

using digital signal processing to generate a first drive signal for imparting motion to the conduit based on sensed motion of the conduit;

using digital signal processing to generate a second drive signal for imparting motion to the conduit based on sensed motion of the conduit; and

imparting motion to the conduit using the first and second drive signals;

wherein;

sensing motion of the conduit comprises sensing motion at two locations,

the measurement is generated based on the motion sensed at the two locations,

the drive signal is generated based on the motion sensed at the two locations, and

imparting motion to the conduit comprises using the first drive signal to impart motion at a first location and using the second drive signal to impart motion at a second location.