Solar power system using thermal storage and cascaded thermal electric converters

• US 6,313,391 B1
• Filed: 03/31/2000
• Issued: 11/06/2001
• Est. Priority Date: 04/02/1999
• Status: Expired due to Fees

• Current Assignee: Russell M. Abbott
• Original Assignee: Russell M. Abbott
• Inventors: Abbott, Russell M.
• Primary Examiner(s): Gorgos, Kathryn
• Assistant Examiner(s): Parsons, Thomas H
• Application Number:
  US09/541,476
• Time in Patent Office: 585 Days
• Field of Search: 136/206, 136/200
• US Class Current: 136/200
• CPC Class Codes: F24S 20/20 Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
• CPC Class Codes: F24S 60/00 Arrangements for storing heat collected by solar heat collectors working fluids forming pools or ponds F24S10/10
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers

Abstract

A solar powered electricity generating system comprised of a concentrator assembly that concentrates solar flux into a thermal storage unit. The thermal storage unit converts solar energy into heat energy which is then provided to three cascaded converter stages which, in the preferred embodiment, are comprised of a thermionic electric converter (TEC), an alkaline metal thermal to electric converter (AMTEC) and a thermoelectric generator stage comprised of a plurality of thermal photovoltaic cells. A phase change material is positioned within the thermal receiver such that the solar flux converts the material from a solid phase into a liquid phase such that the thermal storage unit can continue to generate heat energy when the sun is no longer providing thermal flux to the receiver as a result of the heat energy produced as the phase change material changes back from a liquid phase to a solid phase.

Claims

1. A solar power system comprising:

a concentrator system that receives and concentrates solar flux and delivers concentrated solar flux towards a selected location;

a receiver located at the selected location which receives the concentrated solar flux that generates thermal energy in response to receiving a selected degree of concentrated solar flux;

thermal storage medium coupled to the thermal receiver that stores thermal energy in response to the receiver receiving the concentrated solar flux;

at least one thermal electrical converter stage that receives the thermal energy from the receiver and generates electrical energy from the thermal energy wherein the at least one thermal electrical converter stage also receives thermal energy from the thermal storage medium when the receiver is receiving less than the selected degree of concentrated solar flux so as to be able to produce electrical energy during time periods when the receiver is receiving less than the selected degree of concentrated solar flux; and

a heat flow regulator that regulates transfer of the thermal energy between the at least one thermal electrical converter stage.

2. The system of claim 1, wherein the concentrator system is comprised of a primary concentrator and a secondary concentrator.

3. The system of claim 2, wherein the primary concentrator comprises a fresnel lens and the secondary concentrator is positioned at a focal point of the primary concentrator.

4. The system of claim 2, wherein the receiver defines a cavity into which the secondary concentrator focuses the concentrated solar flux so as to produce thermal energy in the cavity.

5. The system of claim 4, wherein the thermal storage medium comprises a thermal storage material positioned within the cavity that stores thermal energy in response to concentrated solar flux being directed into the cavity.

6. The system of claim 5, wherein the thermal storage material comprises a phase change material that changes from a first phase into a second phase in response to the concentrated solar flux being directed into the cavity and wherein the thermal storage material changes back into the first phase when less than the selected degree of solar flux is being directed into the receiver and wherein the thermal storage material releases thermal energy to the at least one thermal electrical converter stage during the phase change of the thermal storage material from the second to the first phase.

7. The system of claim 6, wherein the first phase is a solid phase and the second phase is a liquid phase.

8. The system of claim 7, wherein the thermal storage material is comprised of a material selected to provide a sufficient amount of thermal energy to the at least one thermal electrical converter stage so as to permit the at least one thermal electrical converter stage to produce a selected amount of electrical energy during periods when the sun is not providing solar flux to the concentrator system.

9. The system of claim 8, wherein the quantity of the thermal storage material is selected to provide sufficient thermal energy so that the at least one thermal electric converter stage produces a selected quantity of electrical power during substantially all of the time periods where the receiver is receiving less than the selected quantity of solar flux during a 24 hour period.

10. The system of claim 9, wherein the thermal storage material is comprised of aluminum oxide (Al₃O₂).

11. The system of claim 1, wherein the at least one thermal electric converter stage comprises:

a first stage that produces electrical energy when receiving thermal energy in a first temperature range; and

a second stage that receives waste thermal energy in a second temperature range from the first stage less than the first temperature range and produces electrical energy responsive thereto.

12. The system of claim 11, further comprising a third stage that receives waste thermal energy in a third temperature range less than the second temperature range and produces electrical energy responsive thereto.

13. The system of claim 12, wherein the first stage comprises at least one thermionic electrical converter (TEC) device.

14. The system of claim 12, wherein the second stage comprises at least one device selected from the group consisting of alkaline metal thermal electric converter (AMTEC) devices and TEC devices that operate between reduced temperatures.

15. The system of claim 12, and the third stage comprises a thermal electrical generator unit having a plurality of thermal photovoltaic cells.

16. The system of claim 1, wherein the receiver comprises a shutter that (a) passes the concentrated solar flux when the concentrated solar flux is provided and (b) inhibits thermal energy from escaping the thermal storage medium when the concentrated solar flux is not provided.

17. A solar power system for converting solar power into electrical power, the system comprising:

a solar flux concentrator assembly for concentrating a first flux of solar power into a concentrated second flux of solar power;

a thermal energy storage unit disposed so as to receive the second flux of solar power from the solar flux concentrator, said thermal energy storage unit converting the second flux of solar power into thermal energy;

a converter assembly having a heat flow regulator and disposed so as to receive thermal energy from the thermal energy storage unit, said converter assembly comprising cascaded first, second, and third stages that (a) respectively receive a first, second, and third input flow of heat, (b) respectively convert a portion of the first, second, and third input flows of heat into a first, second, and third output flow of electrical power, and (c) respectively output a first, second, and third output flow of heat, wherein the first stage is disposed adjacent the thermal energy storage unit so as to receive the first input flow of heat therefrom, wherein the second stage is disposed adjacent the first stage so as to receive the second input flow of heat therefrom, and wherein the third stage is disposed adjacent the second stage so as to receive the third input flow of heat therefrom and wherein the heat flow regulator regulates the flow of heat between the first and second stages.

18. The system of claim 17, wherein the solar flux concentrator comprises a first and second concentrator, said first concentrator receiving the first flux of solar power and concentrating the first flux into an intermediate flux of solar power, said second concentrator receiving the intermediate flux of solar power and further concentrating the intermediate flux into the second flux of solar power.

19. The system of claim 18, wherein the first concentrator comprises at least one Fresnel lens that includes a transparent sheet of plastic material upon which prisms have been formed.

20. The system of claim 19, wherein the at least one Fresnel lens consists of a single Fresnel lens.

21. The system of claim 19, wherein the at least one Fresnel lens always directs a portion of the intermediate flux of solar power toward the second concentrator provided that the first flux of solar power is received by the at least one Fresnel lens.

22. The system of claim 21, wherein the at least one Fresnel lens is able to pivot with respect to the second concentrator.

23. The system of claim 18, wherein first concentrator is disposed above the thermal storage unit and the converter assembly so as to protect them from the environment and so as to reduce the rate of wasted heat loss to the environment.

24. The system of claim 18, wherein second concentrator is a non-imaging concentrator.

25. The system of claim 17, wherein the thermal energy storage unit comprises a thermal storage material that (a) undergoes a first phase change from a first phase to a second phase in response to gaining thermal energy and (b) undergoes a second phase change from the second phase to the first phase in response to loosing thermal energy, said thermal storage material allowing the solar power system to produce electricity when the first solar flux is not received by the concentrator assembly.

26. The system of claim 25, wherein the first phase is a liquid phase and the second phase is a solid phase.

27. The system of claim 26, wherein thermal storage material is aluminum oxide that undergoes the first and second phase changes at a transition temperature of 2345 Kelvin.

28. The system of claim 27, wherein the temperature of the thermal storage material is substantially maintained at approximately 2500 Kelvin while the first solar flux is provided.

29. The system of claim 17, wherein the first stage of the converter assembly comprises a first port having a first temperature and a second port having a second temperature, said first port receiving the first input flow of heat, said second port outputting the first output flow of heat.

30. The system of claim 29, wherein the first stage comprises a plurality of TEC devices that operate with the first temperature approximately equal to 2400 K and the second temperature approximately equal to 1350 K.

31. The system of claim 30, wherein the second stage comprises a third port having a third temperature and a fourth port having a fourth temperature, said third port receiving the second input flow of heat, said fourth port outputting the second output flow of heat.

32. The system of claim 31, wherein the second input flow of heat is radiated from the second port of the first stage to the third port of the second stage.

33. The system of claim 32, wherein the second stage comprises a plurality of AMTEC devices that operate with the third temperature approximately equal to 1273 K and the fourth temperature approximately equal to 650 K.

34. The system of claim 33, wherein the converter assembly further comprises a heat flow regulator interposed between the first and second stages, said heat flow regulator reducing the second input flow of heat that flows into the second stage.

35. The system of claim 34, wherein the heat flow regulator is a radiant heat baffle having a plurality of various sized holes extending therethrough.

36. The system of claim 35, wherein the third input flow of heat is radiated from the fourth port of the second stage to the third stage.

37. The system of claim 36, wherein the third stage comprises a plurality of thermal photovoltaic cells.

38. The system of claim 37, further comprising a cooling assembly disposed adjacent the third stage, said cooling system dissipating heat from the third stage.

39. The system of claim 17, further comprising a shutter disposed adjacent the thermal storage unit so as to be in the path of the concentrated solar flux, said shutter comprising a reducible opening that is extended when the concentrated solar flux is provided so as to enable the concentrated solar flux to pass through the shutter, and wherein the reducible opening is reduced when the concentrated solar flux is not provided so as to inhibit thermal energy from escaping the thermal storage unit.

40. A method of producing electrical power, the method comprising:

receiving a first flux of solar power;

concentrating the first flux of solar power into a second flux of solar power;

converting the second flux of solar power into thermal energy, said converting resulting in a first output flow of thermal power;

producing a first flow of electrical power from the first output flow of thermal power, said producing of the first flow of electrical power resulting in a second output flow of thermal power;

regulating the second output flow of thermal power to produce a second flow of electrical power from the second output flow of thermal power, said producing of the second flow of electrical power resulting in a third output flow of thermal power; and

producing a third flow of electrical power from the second output flow of thermal power.

41. The method of claim 40, wherein concentrating the first flux of solar power into a second flux of solar power comprises:

concentrating the first flux of solar power into an intermediate flux of solar power; and

concentrating the intermediate flux into a second flux of solar power.

42. The method of claim 40, wherein converting the second flux of solar power into thermal energy comprises inducing a thermal storage material to undergo a first phase change between a solid phase to a liquid phase.

43. The method of claim 42, further comprising:

when the first solar flux is not received, maintaining the first output flow of thermal power by extracting heat from the thermal storage material while the thermal storage material undergoes a second phase change between the liquid phase to the solid phase.

44. The method of claim 40, further comprising combining the first, second, and third output flows of electrical power into a combined output flow of electrical power.