Method and system for detecting arcing faults and testing such system

• US 6,313,641 B1
• Filed: 07/01/1999
• Issued: 11/06/2001
• Est. Priority Date: 03/13/1995
• Status: Expired due to Term

• Current Assignee: Square D Company (Schneider Electric SE)
• Original Assignee: Square D Company (Schneider Electric SE)
• Inventors: Brooks, Stanley J.
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): Nguyen, Vincent Q.
• Application Number:
  US09/345,940
• Time in Patent Office: 859 Days
• Field of Search: 324/424, 324/422, 324/536, 324/529, 324/522, 361/2, 361/7, 361/45
• US Class Current: 324/536
• CPC Class Codes: G01R 31/086 in power transmission or distribution networks, i.e. with interconnected conductors
• CPC Class Codes: G01R 31/1272 of cable, line or wire insulation, e.g. using partial discharge measurements locating faults in cables G01R31/083
• CPC Class Codes: G01R 31/14 Circuits therefor , e.g. for generating test voltages, sensing circuits G01R31/1209 - G01R31/1227 take precedence; for testing switches G01R31/327
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H01H 2071/042 with different indications for different conditions, e.g. contact position, overload, short circuit or earth leakage
• CPC Class Codes: H01H 2083/201 the other abnormal electrical condition being an arc fault
• CPC Class Codes: H01H 71/04 Means for indicating condition of the switching device by means of an auxiliary contact H01H71/46
• CPC Class Codes: H01H 71/125 characterised by sensing elements, e.g. current transformers for differential protection H01H83/144
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/06 Arrangements for supplying operative power power supply arrangements in general G05F, H02M
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

A system for detecting arcing faults in an electrical distribution network having a line conductor carrying an electrical signal between a power source and a load, the system being capable of detecting series arcs, line-to-neutral arcs and line-to-ground arcs. The system includes a sensor coupled to the line conductor for monitoring the electrical signal and generating a sensor signal representing the electrical signal. The system generates an arc-indicative signal in response to the sensor signal having characteristics indicative of an arcing fault. The system can include a testing system in which a test wire is coupled to the sensor simultaneously with the line conductor and a test signal is periodically produced on the test line. The sensor simultaneously monitors the test signal and the electrical signal and produces a sensor signal representing both the test signal and the electrical signal when the test signal is present on the test line. The arcing fault detection system generates an arc-indicative signal in response to the sensor signal associated with either the test line or line conductor having characteristics indicative of an arcing fault. A diagnostic test integrator evaluates the status conditions of the test signal and the arc-indicative signal and generates a trip signal to trigger the interruption of the electrical signal in response to certain status conditions of the test signal and the arc-indicative signal.

Claims

1. An arcing fault detection system for an electrical distribution network having a line and neutral conductor connected between a power source and a load, the arcing fault detection system comprising:

a single sensor coupled to the line conductor and responsive to series arcs, line-to-neutral arcs and line-to-ground arcs for monitoring a first derivative of electrical current carried by the line conductor and generating a sensor signal representing said first derivative of electrical current; and

means for generating an arc-indicative signal in response to said sensor signal having characteristics indicative of any arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs.

2. The system of claim 1 wherein the single sensor comprises a coil surrounding the line conductor and not the neutral conductor.

3. In an electrical distribution network including a panelboard for receiving and distributing power from a utility source to a plurality of branch circuits each including line and neutral conductors connected to a load, the panelboard defining a framework for electrically connecting circuit protection devices to said branch circuits, a circuit protection system comprising:

an arcing fault detection device connected to a first position in said framework, the arcing fault detection device including an internal line conductor electrically connected to the line conductor of one of the branch circuits;

a sensor coupled to the internal line conductor and responsive to series arcs, line-to-neutral arcs and line-to-ground arcs for monitoring a first derivative of electrical current carried by the internal line conductor and generating a sensor signal representing said first derivative of electrical current;

means for generating an arc-indicative signal in response to said sensor signal having characteristics indicative of any arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs; and

a line interrupter adapted to interrupt electrical current in the line conductor in response to the arc-indicative signal.

4. The system of claim 3 wherein the sensor comprises a coil surrounding the internal line conductor.

5. The system of claim 3 wherein the panelboard includes a line bus and a neutral bus for distributing said power to said branch circuits, the first position in said framework defining a position adjacent to and electrically connected to said line bus.

6. The system of claim 5 wherein the arcing fault detection device and the line interrupter are housed within a common module connected to said first position in said framework.

7. The system of claim 3 wherein the panelboard includes a line bus and a neutral bus for distributing said power to said branch circuits, the first position in said framework defining a position downstream from and electrically connected to said line bus.

8. The system of claim 7 wherein the arcing fault detection device is housed with in an arcing fault detection module connected to said first position in said framework, the line interrupter being connected to a second position in said framework upstream of said arcing fault detection module.

9. The system of claim 8 wherein the second position in said framework defines a position adjacent to and electrically connected to said line bus.

10. The system of claim 9 wherein the line interrupter is housed within a standard circuit breaker housing connected to said second position in said framework.

11. An arcing fault detection and testing system for an electrical distribution network having a line and neutral conductor connected between a power source and a load, the system comprising:

a single sensor coupled to the line conductor and responsive to series arcs, line-to-neutral arcs and line-to-ground arcs for monitoring a first derivative of electrical current carried by the line conductor and generating a sensor signal representing said first derivative of electrical current,

a test wire coupled to said sensor;

means for producing a test signal on the test wire simulating any arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs; and

means for generating an arc-indicative signal in response to either of said sensor signal and test signal having characteristics indicative of an arcing fault producing any of said arcs.

12. The system of claim 11 wherein the single sensor comprises a coil surrounding the line conductor and test wire and not the neutral conductor.

13. The system of claim 11 wherein said test signal is a repetitive oscillating signal.

14. The system of claim 11 wherein said arcing-fault-detection signal is produced in response to the occurrence of signals having frequencies substantially above the frequency of the power signal, on said line conductor.

15. The system of claim 11 further comprising a signal generator connected to said test wire for producing said test signal.

16. The system of claim 15 wherein said test signal is an alternating signal having a frequency substantially above the frequency of the power signal.

17. The system of claim 16 wherein said test signal has a frequency above 60 Hz and below about 1 MHz.

18. In an electrical distribution network including a panelboard for receiving and distributing power from a utility source to a plurality of branch circuits each defining line and neutral conductors connected to a load, the panelboard defining a framework for electrically connecting circuit protection devices to said branch circuits, a circuit protection system comprising:

an arcing fault detection device connected to a first position in said framework, the arcing fault detection device including an internal line conductor electrically connected to the line conductor of one of the branch circuits;

a sensor coupled to the internal line conductor and responsive to series arcs line-to-neutral arcs and line-to-ground arcs for monitoring a first derivative of electrical current carried by the internal line conductor and generating a sensor signal representing said first derivative of electrical current;

a test wire coupled to said sensor;

means for producing a test signal on the test wire simulating an arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs;

means for generating an arc-indicative signal in response to either of said sensor signal and said test signal having characteristics indicative of any arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs; and

a line interrupter adapted to interrupt electrical current in the line conductor in response to the arc-indicative signal.

19. The system of claim 18 wherein the sensor comprises a coil surrounding the internal line conductor and the test wire.

20. The system of claim 18 wherein the panelboard includes a line bus and a neutral bus for distributing said power to said branch circuits, the first position in said framework defining a position adjacent to and electrically connected to said line bus.

21. The system of claim 20 wherein the arcing fault detection device and the line interrupter are housed within a common module connected to said first position in said framework.

22. The system of claim 18 wherein the panelboard includes a line bus and a neutral bus for distributing said power to said branch circuits, the first position in said framework defining a position downstream from and electrically connected to said line bus.

23. The system of claim 22 wherein the arcing fault detection device is housed within an arcing fault detection module connected to said first position in said framework, the line interrupter being connected to a second position in said framework upstream of said arcing fault detection module.

24. The system of claim 23 wherein the second position in said framework defines a position adjacent to and electrically connected to said line bus.

25. The system of claim 24 wherein the line interrupter is housed within a standard circuit breaker housing connected to said second position in said framework.

26. A method of detecting arcing faults in an electrical distribution system that includes a line conductor connected to a utility power transformer, said method comprising the steps of:

monitoring a first derivative of electrical current carried by the line conductor with a single sensor and generating a sensor signal representing said first derivative of electrical current and responsive to series arcs, line-to-neutral arcs and line-to-ground arcs; and

generating an arc-indicative signal in response to said sensor signal having characteristics indicative of any arcing fault producing series arcs, line-to-neutral arcs or line-to-ground arcs.

27. The method of claim 26 further comprising the step of periodically applying a test signal to said sensor through a test line, the test signal simulating a line current produced by an arcing fault, said sensor simultaneously monitoring the test signal and the electrical signal when the test signal is present on said test line, the arcing fault detection system generating an arc-indicative signal in response to the sensor signal associated with either of said test line or said line conductor having characteristics indicative of an arcing fault selected from the group consisting of series arcs, line-to-neutral arcs and line-to-ground arcs.

28. The method of claim 27 further comprising the step of generating a trip signal to trigger the interruption of the electrical signal on said line conductor, the step of generating a trip signal being accomplished when said test signal is not present on said test line and said arc-indicative signal was produced in response to the sensor signal representing both said test signal and said electrical signal.

29. The method of claim 28 wherein the step of generating a trip signal is further accomplished when said test signal is present on said test line and said arc-indicative signal was not produced in response to the sensor signal representing both said test signal and said electrical signal.

30. The test method of claim 28 wherein the step of generating a trip signal is inhibited when said test signal is present on said test line and said arc-indicative signal is produced in response to the sensor signal representing both said test signal and said electrical signal.

31. A testing apparatus for an arcing fault detection system in an electrical distribution network having a line conductor carrying an electrical signal between a power source and a load, said arcing fault detection system including a sensor coupled to said line conductor for monitoring said electrical signal and generating a sensor signal representing said electrical signal, said arcing fault detection system generating an arc-indicative signal in response to said sensor signal having characteristics indicative of an arcing fault, said testing apparatus comprising:

a test line coupled to said sensor simultaneously with said line conductor, and

means for periodically producing a test signal on said test line, said sensor simultaneously monitoring said test signal and said electrical signal when said test signal is present on said test line, said sensor signal representing both said test signal and said electrical signal when said test signal is present on said test line, said arcing fault detection system generating an arc-indicative signal in response to said sensor signal associated with either of said test line or said line conductor having characteristics indicative of an arcing fault.

32. The testing apparatus of claim 31 further comprising a diagnostic test integrator for evaluating status conditions of said test signal and said arc-indicative signal and generating a trip signal to trigger the interruption of the electrical signal in response to certain status conditions of said test signal and said arc-indicative signal.

33. The testing apparatus of claim 32 wherein said diagnostic test integrator generates said trip signal when said test signal is not present on said test line and said arc-indicative signal was produced in response to the sensor signal representing both said test signal and said electrical signal.

34. The testing apparatus of claim 32 wherein said diagnostic test integrator generates said trip signal when said test signal is present on said test line and said arc-indicative signal was not produced in response to the sensor signal representing both said test signal and said electrical signal.

35. The testing apparatus of claim 32 wherein said diagnostic test integrator does not generate said trip signal when said test signal is present on said test line and said arc-indicative signal is produced in response to the sensor signal representing both said test signal and said electrical signal.

36. A testing apparatus for an arcing fault detection system in an electrical distribution network having a line and neutral conductor carrying an electrical signal between a power source and a load, said arcing fault detection system including a sensor coupled to said line conductor for monitoring said electrical signal and generating a sensor signal representing said electrical signal, said arcing fault detection system generating an arc-indicative signal in response to said sensor signal having characteristics indicative of an arcing fault, said testing apparatus comprising:

a test circuit removably attachable to said line and neutral conductor, said test circuit being adapted to produce a simulated arcing fault signal when attached to said line and neutral conductor, said sensor being adapted to monitor said simulated arcing fault signal and generate said sensor signal representing said simulated arcing fault signal, said arcing fault detection system generating an arc-indicative signal in response to said sensor signal associated with said simulated arcing fault signal having characteristics indicative of an arcing fault.

37. The testing apparatus of claim 36 wherein said test circuit comprises:

a first terminal removably attachable to said line conductor;

a second terminal removably attachable to said neutral conductor;

a relay comprising an electrical switch and a relay coil connected between the first and second terminals, the electrical switch rapidly opening and closing to create said simulated arcing fault signal when said first and second terminals are attached to said line and neutral conductors.