Apparatus for detecting objects

• US 6,314,054 B1
• Filed: 05/05/2000
• Issued: 11/06/2001
• Est. Priority Date: 05/07/1999
• Status: Expired due to Term

• Current Assignee: Leuze electronic GmbH & Co. KG
• Original Assignee: Leuze electronic GmbH & Co. KG
• Inventors: Priebsch, Hans Dieter
• Primary Examiner(s): MULLEN, THOMAS J
• Application Number:
  US09/565,498
• Time in Patent Office: 550 Days
• Field of Search: 340/674, 340/673, 340/686.1, 340/511, 367/13, 73/17.9, 283/81, 271/263, 101/DIG.30, 101/DIG.36, 198/341.05, 198/341.07, 198/341.03, 198/340, 198/502.3, 198/502.2
• US Class Current: 367/93
• CPC Class Codes: B65C 9/42 Label feed control
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2511/13 Thickness
• CPC Class Codes: B65H 2553/30 using acoustic or ultrasonic elements
• CPC Class Codes: B65H 2701/194 Web supporting regularly spaced adhesive articles, e.g. labels, rubber articles, labels or stamps
• CPC Class Codes: B65H 7/125 sensing the double feed or separation without contacting the articles
• CPC Class Codes: G01D 5/48 using wave or particle radiation means G01D5/26 takes precedence

Abstract

An apparatus for detecting labels on a carrier material has a transmitter that emits ultrasonic waves and a receiver that receives ultrasonic waves. The carrier material is located, with the labels, between the transmitter and the receiver. For detecting the labels, the received signal is compared to a threshold value at the output of the receiver. The threshold value is determined automatically, as a function of the received signal registered during a balancing procedure when the carrier material and/or labels are located between the transmitter and the receiver. In an alternative embodiment of the invention, the apparatus is used to distinguish between single and multiple sheets.

Claims

1. An apparatus for detecting objects each of which is composed of a label applied to carrier, the apparatus comprising:

a transmitter for emitting ultrasonic waves;

a receiver for receiving ultrasonic waves spaced apart from the transmitter so that the objects can be passed between the transmitter and the receiver, the receiver producing an output signal representing an attenuation of ultrasonic waves when one of the objects is between the transmitter and receiver;

means for comparing the receiver output signal with a threshold value in order to detect the label; and

balancing means for automatically determining the threshold value as a function of the receiver output signal registered during a balancing procedure when a segment including at least one of the carrier material and the label is located between the transmitter and the receiver.

2. The apparatus according to claim 1, wherein the transmitter emits ultrasonic waves in a frequency range between 200 KHz and 400 KHz along a beam axis.

3. The apparatus according to claim 2, further including a frequency modulator coupled to the transmitter for frequency modulating the ultrasonic waves with a modulation frequency υ

in a range of 2 KHz≦

υ

≦

5 KHz.

4. The apparatus according to claim 2, wherein the ultrasonic waves have a beam axis that extends at an angle to a surface normal of the respective objects.

5. The apparatus according to claim 4, wherein the ultrasonic waves have a beam axis that extends at an angle α

in a range of 5°

≦

α

≦

10°

with respect to a surface normal of the respective objects.

6. The apparatus according to claim 1, wherein the balancing means includes a potentiometer and a first comparator, the first comparator having a first input coupled to the receiver output signal and a second input for receiving an output signal of the potentiometer.

7. The apparatus according to claim 6, further including a first demodulator having an input coupled to the receiver output signal and an output for supplying a demodulated receiver output signal to the first input of the first comparator.

8. The apparatus according to claim 7, further including a second comparator having first and second inputs, the second input being coupled to the receiver output signal;

and a voltage divider having a tap coupled to the first input of the second comparator, wherein the output of the potentiometer is varied as a function of the output of the first comparator and constitutes a reference voltage that is balanced against the receiver output signal during the balancing procedure, and the reference voltage is divided via the voltage divider and supplied to the first input of the second comparator and forms the threshold value for evaluating the receiver output signal.

9. The apparatus according to claim 8, wherein the demodulated receiver output signal is coupled to the second input of the second comparator.

10. The apparatus according to claim 9, wherein the carrier material is moved with the labels between the transmitter and the receiver during the balancing procedure.

11. The apparatus according to claim 10, wherein the balancing is affected with a receiver output signal generated in a detection of the carrier material without a label.

12. The apparatus according to claim 11, further including a peak detector for ascertaining the receiver output signal that is generated in the direction of the carrier material.

13. The apparatus according to claim 12, further including a teach-in key actuatable for activating the peak detector.

14. The apparatus according to claim 12, wherein the peak detector includes a second demodulator coupled to the receiver output signal, a third comparator into whose input the receiver output signal that has been demodulated in the second demodulator is coupled, a first flip-flop having an output, a second flip-flop having an output, an analog switch, a transistor connected to the output of the third comparator and having an emitter connected to an output of the second flip-flop, the analog switch being actuatable via the output of the second flip-flop, a capacitor being connected to the output of the analog switch, the capacitor also being connected to the output of the first demodulator and being capable of being charged to a peak value present at the output of the first demodulator, wherein the transistor has a collector connected to an input of the first flip-flop.

15. The apparatus according to claim 14, wherein the balancing procedure performed with the potentiometer is activated via the collector of the transistor.

16. The apparatus according to claim 8, wherein the second comparator has an output connected to an output circuit.

17. The apparatus according to claim 1, wherein the ultrasonic waves penetrate a stationary carrier material without labels during the balancing procedure.

18. The apparatus according to claim 17, further including a teach-in key for initiating the balancing procedure.

19. An apparatus for detecting sheets and to distinguish between single and multiple sheets, the apparatus comprising:

a transmitter for emitting ultrasonic waves;

a receiver for receiving ultrasonic waves spaced apart from the transmitter so that sheets can be passed between the transmitter and the receiver, the receiver producing an output signal representing an attenuation of ultrasonic waves when one or more sheets is between the transmitter and receiver;

means for comparing the receiver output signal with a threshold value in order to distinguish between single and multiple sheets; and

balancing means for automatically determining the threshold value as a function of the receiver output signal registered during a balancing procedure when at least one of the sheets is located between the transmitter and the receiver.

20. The apparatus according to claim 19, wherein the balancing means includes a potentiometer and a first comparator, the first comparator having a first input coupled to the receiver output signal and a second input for receiving an output signal of the potentiometer.

21. The apparatus according to claim 20, further including a first demodulator having an input coupled to the receiver output signal and an output for supplying a demodulated receiver output signal to the first input of the first comparator.

22. The apparatus according to claim 21, further including a second comparator having first and second inputs, the second input being coupled to the receiver output signal;

and a voltage divider having a tap coupled to the first input of the second comparator, wherein the output of the potentiometer is varied as a function of the output of the first comparator and constitutes a reference voltage that is balanced against the receiver output signal during the balancing procedure, and the reference voltage is divided via the voltage divider and supplied to the first input of the second comparator and forms the threshold value for evaluating the receiver output signal.

23. The apparatus according to claim 22, wherein the demodulated receiver output signal is coupled to the second input of the second comparator.

24. The apparatus according to claim 22, wherein the second comparator has an output connected to an output circuit.

25. The apparatus according to claim 19, wherein the ultrasonic waves penetrate an individual sheet during the balancing procedure.

26. The apparatus according to claim 25, further including a teach-in key for initiating the balancing procedure.

27. The apparatus according to claim 19, wherein the sheets are paper sheets.