Automatic door control system

• US 6,316,892 B1
• Filed: 05/28/1999
• Issued: 11/13/2001
• Est. Priority Date: 05/28/1999
• Status: Expired due to Term

• Current Assignee: Schlage Lock Company LLC (Allegion PLC)
• Original Assignee: NT Dor-O-Matic Incorporated
• Inventors: Valencia, Gilbert
• Primary Examiner(s): Dang, Khanh
• Application Number:
  US09/321,640
• Time in Patent Office: 900 Days
• Field of Search: 388/907.2, 318/293, 318/294
• US Class Current: 318/293
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05F 15/611 for swinging wings
• CPC Class Codes: E05F 15/632 for horizontally-sliding wings
• CPC Class Codes: E05Y 2201/434 Electromotors; Details thereof
• CPC Class Codes: E05Y 2400/30 of motors
• CPC Class Codes: E05Y 2400/302 during electromotoric braking
• CPC Class Codes: E05Y 2400/32 Position control, detection or monitoring
• CPC Class Codes: E05Y 2400/36 Speed control, detection or monitoring
• CPC Class Codes: E05Y 2800/00 Details, accessories and auxiliary operations not otherwise provided for
• CPC Class Codes: E05Y 2800/426 against unauthorised use E05Y2400/51, E05Y2400/522 take precedence
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

An automatic door control system which uses microcontrollers to control four drive transistors and a drive motor connected in an H-bridge circuit. The microcontrollers use pulse width modulation to control the speed of the drive motor.

Claims

1. An automatic door control system for use with a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the automatic door control system comprising:

a bi-directional multi-speed rotary drive motor coupled to the at least one door;

a microcontroller coupled to the motor, the microcontroller having a pulse width modulation capability;

a motor drive circuit coupled to the microcontroller, the motor drive circuit including a drive controller and four transistors in an H-bridge configuration,

the drive controller selectively turning on, off, and pulsing the four transistors in response to the microcontroller to dynamically brake the motor; and

an encoder mounted on the motor for sensing the rotation of the motor.

2. The automatic door control system according to claim 1, wherein the encoder comprises a magnetic disc rotor connected to a rotating component of the motor and a plurality of magnetic sensors.

3. The automatic door control system according to claim 2, wherein the magnetic sensors are Hall effect sensors.

4. An automatic door control system for use with a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the automatic door control system comprising:

a bi-directional multi-speed rotary drive motor coupled to the at least one door;

a microcontroller coupled to the motor, the microcontroller having a pulse width modulation capability;

a motor drive circuit coupled to the microcontroller, the motor drive circuit including a drive controller and four transistors in an H-bridge configuration,

the drive controller selectively turning on, off, and pulsing the four transistors in response to the microcontroller to dynamically brake the motor;

a closing speed control circuit;

a switch for selectively connecting the closing speed control circuit to the motor;

a non-adjustable resistor for loading the motor to a predetermined load when the closing speed control circuit is connected to the motor; and

an adjustable resistor in series with the non-adjustable resistor.

5. An automatic door control system for use with a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the automatic door control system comprising:

a bi-directional multi-speed rotary drive motor coupled to the at least one door;

a microcontroller coupled to the motor, the microcontroller having a pulse width modulation capability;

a motor drive circuit coupled to the microcontroller, the motor drive circuit including a drive controller and four transistors in an H-bridge configuration,

the drive controller selectively turning on, off, and pulsing the four transistors in response to the microcontroller to dynamically brake the motor; and

a current sensing circuit connected to the motor.

6. An automatic door control system for use with a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the automatic door control system comprising:

a bi-directional multi-speed rotary drive motor coupled to the at least one door;

a master controller coupled to the motor;

a motor drive controller coupled to the master controller;

four transistors in an H-Bridge configuration coupled to the motor drive controller and the motor;

an encoder mounted on the motor and coupled to the master controller for sensing rotation of the motor; and

a current sensing circuit connected to the motor and the master controller,

the master controller generating control signals responsive to the encoder and the current sensing circuit for controlling the motor drive controller, the motor drive controller selectively turning on, off and pulsing the transistors in response to master controller to dynamically brake the motor.

7. The automatic door control system according to claim 6, further comprising:

a closing speed control circuit; and

a switch for selectively connecting the closing speed control circuit to the motor, the switch being responsive to a control signal from the master controller.

8. A method for automatically controlling the operation of a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the method comprising the acts of:

a) for opening the at least one door;

turning on a first drive transistor;

pulsing a second drive transistor at an opening rate;

prior to reaching a backcheck position, ramping down the rate of pulsing the second drive transistor to a backcheck rate;

upon reaching the backcheck position, momentarily turning off the first drive transistor and the second drive transistor;

momentarily turning on the second drive transistor and a third drive transistor;

turning on the first drive transistor and pulsing the second drive transistor at the backcheck rate;

b) for closing the at least one door;

turning on a fourth drive transistor;

pulsing the third drive transistor at a closing rate;

prior to reaching a latch position, ramping down the rate of pulsing the third drive transistor to a latch rate;

upon reaching the latch position, momentarily turning off the third and fourth drive transistors;

momentarily turning on the second and third drive transistors; and

turning on the fourth drive transistor and pulsing the third drive transistor at the latch rate.

9. A method for automatically controlling the operation of a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the method comprising the acts of:

a) for opening the at least one door;

turning on a first drive transistor;

pulsing a second drive transistor at an opening rate;

prior to reaching a backcheck position, ramping down the rate of pulsing the second drive transistor to a backcheck rate;

upon reaching the backcheck position, momentarily turning off the first drive transistor and the second drive transistor;

momentarily turning on the second drive transistor and a third drive transistor;

turning on the first drive transistor and pulsing the second drive transistor at the backcheck rate;

upon reaching the opened position, turning on the first drive transistor and pulsing the second drive transistor at a hold open rate;

b) for closing the at least one door;

dynamically braking the at least one door by connecting a closing speed control circuit 42 across the motor;

upon reaching the closed position;

disconnecting the closing speed control circuit and turning on the second and third drive transistors.

10. A method for automatically controlling the operation of a moveable door system wherein at least one door is moved between closed and opened positions by means of the rotary drive of an electric motor, the method comprising the acts of:

providing a bi-directional multi-speed rotary drive motor coupled to the at least one door;

providing a first, a second, a third, and a fourth drive transistor in an H-bridge configuration coupled to the motor;

turning on the first drive transistor;

pulsing the second drive transistor at an appropriate rate; and

dynamically braking the at least one door by momentarily turning on the second drive transistor and the third drive transistor.