Testing parallel strings of storage batteries

• US 6,316,914 B1
• Filed: 09/14/2000
• Issued: 11/13/2001
• Est. Priority Date: 05/05/1999
• Status: Expired due to Term

• Current Assignee: Franklin Grid Solutions, LLC (EBW, Inc.)
• Original Assignee: Midtronics Incorporated
• Inventors: Bertness, Kevin I.
• Primary Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/662,401
• Time in Patent Office: 425 Days
• Field of Search: 320/134, 320/116, 320/119, 324/426, 324/430, 702/63
• US Class Current: 320/134
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/163 with special means for initiating or limiting the excitation current

Abstract

An apparatus is provided for testing a first storage battery in a bank of storage batteries, the bank formed of at least two storage batteries electrically coupled together. The apparatus includes a first Kelvin connection configured to couple to the bank of storage batteries, the first Kelvin connection including a first and second electrical connection and a second Kelvin connection configured to couple to the bank of storage batteries, the second Kelvin connection including a first and a second electrical connection, the first and second Kelvin connections configured to couple across at least the first battery. A time varying forcing function source is configured to apply a forcing function between the first electrical connection of the first Kelvin connection and the first electrical connection of the second Kelvin connection. A voltage sensor is configured to sense a voltage between the second electrical connection of the first Kelvin connection and the second electrical connection of the second Kelvin connection and provide a sensed voltage output which is at least partially a function of the forcing function. A current sensor senses an electrical current in the bank of storage batteries related to the first battery and provides a sensed current output which is at least partially a function of the forcing function. A microprocessor determines a condition of the first battery as a function of the sensed voltage and the sensed current.

Claims

1. An apparatus for testing a first storage battery in a bank of storage batteries, the bank formed of at least two storage batteries electrically coupled together, the apparatus comprising:

a first Kelvin connection configured to couple to the bank of storage batteries, the first Kelvin connection including a first and second electrical connection;

a second Kelvin connection configured to couple to the bank of storage batteries, the second Kelvin connection including a first and a second electrical connection, the first and second Kelvin connections configured to couple across at least the first battery;

a time varying forcing function source configured to apply a forcing function between the first electrical connection of the first Kelvin connection and the first electrical connection of the second Kelvin connection;

a voltage sensor configured to sense a voltage between the second electrical connection of the first Kelvin connection and the second electrical connection of the second Kelvin connection and provide a sensed voltage output which is at least partially a function of the forcing function;

a current sensor configured to sense an electrical current which flows through an electrical connection in the bank of storage batteries, the sensed current related to the first battery, and responsively provide a sensed current output which is at least partially a function of the forcing function; and

a microprocessor configured to determine a condition of the first battery as a function of the sensed voltage and the sensed current.

2. The apparatus of claim 1 wherein the microprocessor determining the condition of the first battery as a further function of the forcing function.

3. The apparatus of claim 1 wherein the condition of the first battery is determined based upon a dynamic parameter of the battery.

4. The apparatus of claim 3 wherein the dynamic parameter comprises dynamic conductance.

5. The apparatus of claim 3 wherein the dynamic parameter comprises dynamic resistance.

6. The apparatus of claim 3 wherein the dynamic parameter comprises dynamic admittance.

7. The apparatus of claim 3 wherein the dynamic parameter comprises dynamic impedance.

8. The apparatus of claim 1 wherein the forcing function comprises a current signal.

9. The apparatus of claim 1 including an input configured to receive a rating related to a rating of the battery bank.

10. The apparatus of claim 1 including an input configured to receive information related to a topology of the battery bank.

11. The apparatus of claim 1 wherein the current sensor comprises an inductive probe.

12. The apparatus of claim 1 wherein the current sensor comprises a current shunt.

13. The apparatus of claim 1 wherein the current sensor comprises a Hall effect sensor.

14. The apparatus of claim 9 wherein the rating comprises rated cold cranking amps.

15. The apparatus of claim 1 wherein the forcing function source comprises a switched load.

16. The apparatus of claim 1 wherein the apparatus is powered by the first storage battery.

17. A method for testing a first storage battery in a bank of storage batteries, the bank formed of at least two storage batteries electrically coupled together, the method comprising:

coupling a first Kelvin connection to the bank of storage batteries whereby first and second electrical connections of the first Kelvin connection coupled to the bank of storage batteries;

coupling a second Kelvin connection to the bank of storage batteries, including coupling first and second electrical connections of the second Kelvin connection to the bank of storage batteries, the first and second Kelvin connections configured to couple across at least the first battery;

applying a time varying forcing function between the first electrical connection of the first Kelvin connection and the first electrical connection of the second Kelvin connection;

measuring a response to the forcing function using the second electrical connection of the first Kelvin connection and the second electrical connection of the second Kelvin connection;

sensing a current flowing through an electrical connection in the bank of storage batteries, the sensed current related to a current through the first storage battery and through the bank of storage batteries and at least partially a function of the forcing function; and

determining a condition of the first battery as a function of the sensed voltage and the sensed current.

18. The method of claim 17 wherein determining a condition of the first storage battery is further a function of the forcing function.

19. The method of claim 17 wherein determining a condition of the first storage battery includes determining a dynamic parameter of the first storage battery.

20. The method of claim 19 wherein the dynamic parameter comprises dynamic conductance.

21. The method of claim 19 wherein the dynamic parameter comprises dynamic resistance.

22. The method of claim 19 wherein the dynamic parameter comprises dynamic admittance.

23. The method of claim 19 wherein the dynamic parameter comprises dynamic impedance.

24. The method of claim 17 wherein applying a forcing function comprises applying a current signal.

25. The method of claim 17 wherein applying a forcing function comprises applying a resistive load.

26. The method of claim 17 including receiving an input related to a rating of the first battery.

27. The method of claim 17 including receiving an input related to a topology of the battery bank.

28. The method of claim 17 wherein sensing a current includes applying an inductive current probe to the battery bank.

29. The method of claim 17 wherein sensing a current includes applying a current shunt to the battery bank.

30. The method of claim 17 wherein sensing a current includes applying a Hall effect sensor to the battery bank.

31. The method of claim 17 including towering a testing apparatus used to perform the method through power received from the first storage battery.

32. A testing device configured to operate in accordance with the method of claim 17.