Door closer

• US 6,317,922 B1
• Filed: 08/13/1999
• Issued: 11/20/2001
• Est. Priority Date: 08/13/1999
• Status: Expired due to Term

• Current Assignee: Hampton Products International Corporation
• Original Assignee: Truth Hardware Corporation (Tyman Plc)
• Inventors: Kondratuk, Michael W.
• Primary Examiner(s): Browne, Lynne H.
• Assistant Examiner(s): Rodgers, Matthew E.
• Application Number:
  US09/373,947
• Time in Patent Office: 830 Days
• Field of Search: 16/72, 16/82, 16/66, 16/69, 16/58, 16/59, 16/71, 16/84, 16/51, 292/DIG.4
• US Class Current: 16/72
• CPC Class Codes: E05F 3/108 with piston rod protruding from the closer housing; Telescoping closers
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

A door closer includes a cylinder and a piston sliding along the cylinder with a piston rod extending from the cylinder, with the closer mounting at one end to the door and at a second end to the door frame. The door closer has a speed adjustment know extending from a first end for varying the closure rate. Adjustable mounting brackets provide for flexibility in mounting configurations and closing force. A door lock maintains the piston in an extended position and keeps the door open. The lock includes a washer sliding on the piston rod in a first position and locking the rod at a second position. The washer has a tab that engages an angled surface in the first position to prevent locking engagement with the piston rod. A rotatable end cap rotates the washer between the locked position and the unlocked position.

Claims

1. A door closer for a door pivotally mounted to a door frame, the door closer comprising:

a cylinder having a free end and comprising a cylinder housing and an inner end cap, an attachable end adapted for attaching to one of the door or door frame, and a rotatable end cap coupled to the free end of the cylinder and having a passage extending through the rotatable end cap, the rotatable end cap rotating about the axis of the cylinder from a first position to a second position;

a piston slidably mounted within the cylinder and having a piston rod mounted on the piston and extending through the passage in the rotatable end cap, wherein the piston rod is adapted for mounting to the other of the door or door frame;

a biasing element within the cylinder urging the piston toward a retracted position; and

a lock mechanism enclosed within the rotatable end cap exterior of the cylinder housing and inner end cap for arresting the piston relative to the cylinder.

2. A door closer as in claim 1, wherein the biasing element is a compression spring and is displaced intermediate the free end of the cylinder and the piston and pushing against the piston.

3. A door closer as in claim 1, wherein the lock mechanism comprises a support member including a cylindrical cap having first and second contact surfaces, wherein the second contact surface is at an oblique angle to the first contact surface, and a passage for the piston rod, and wherein the support member is coupled to the cylinder intermediate the end cap and the biasing element.

4. A door closer as in claim 3, wherein the lock mechanism further comprises a cantable washer mounted on the piston rod within the cylinder intermediate the end cap and the support member, the angled washer being positioned juxtaposed the contact surfaces of the support member.

5. A door closer as in claim 4, wherein the end cap comprises an inner cavity and first and second retainer tabs coupled to the end cap within the inner cavity, the first retainer tab positioned parallel and apart from the second retainer tab such that the angled washer is disposed between the first and second retainer tabs.

6. A door closer as in claim 5, wherein the angled washer is retained between the first and second retainer tabs and maintained by the angled contact surface in a position which is substantially perpendicular to the piston rod, thereby allowing the piston rod to freely retract and extend within the cylinder when locking is not desired and the end cap is rotated to the first, unlocked position.

7. A door closer as in claim 6, wherein the angled washer is retained between the first and second retainer tab and maintained by the contact surfaces in a position where the washer eccentrically contracts and arrests the piston rod from further retraction into the cylinder when locking is desired and the end cap is rotated to the second, locked position.

8. A door closer as in claim 3, wherein the end cap includes an annular flange about its base and is coupled to the support member by a first snap-ring about the annular flange.

9. A lock mechanism used for a door closer having a cylinder retaining a slidable piston attached to a piston rod, the mechanism comprising:

a cap element coupled to the cylinder, the cap element comprising a first contact surface substantially perpendicular to the piston rod, a second contact surface adjacent to and at an oblique angle relative to the first contact surface, and a passage for the piston rod; and

an L-shaped washer having a first leg having an orifice formed therethrough adapted for receiving the piston rod, and a second leg extending substantially transversely from the first leg toward the cap element, wherein the washer and the cap element are rotatable relative to one another between a first and second position, wherein the second leg engages the second contact surface and maintains the first leg of the washer in a position substantially perpendicular to the piston rod, allowing the piston rod to freely retract and extend within the cylinder when latching is not desired and the washer is rotated to a first, unlocked position.

10. A locking mechanism as in claim 9, wherein an actuator located within the cylinder retains and rotates the washer about the axis of the cylinder between a first and second position.

11. A locking mechanism as in claim 9, wherein the second leg engages the first contact surface and maintains the first leg of the washer in a position canted to the first contact surface where the washer eccentrically contacts and arrests the piston rod from movement relative to the cylinder when locking is desired and the washer is rotated to a second, locked position.

17. A door closer as in claim 9, wherein the cylinder comprises a cylinder housing and an inner end cap, and wherein the lock mechanism is exterior of the cylinder housing and inner end cap.

12. A door closer for a door pivotally mounted to a door frame, the door closer comprising:

a cylinder having a cylinder housing with a free end, an attachable end adapted for attaching to one of the door or door frame, and a rotatable end cap coupled to the free end of the cylinder housing and having a passage extending through the end cap;

a piston slidably mounted within the cylinder having a piston rod mounted on the piston and extending through the passage in the end cap, wherein the piston rod is adapted for mounting to the other of the door or door frame;

a biasing element within the cylinder housing urging the piston toward a retracted position;

a support member coupled to the cylinder housing and spaced apart from the end cap intermediate the end cap and the piston biasing element, the support member comprising a cylindrical cap having a first face extending toward the end cap and including an angled contact surface; and

a cantable washer mounted on the piston rod exteriorly of the cylinder housing intermediate the cap and the support member, wherein the washer is juxtaposed the first face of the support member.

13. A door closer as in claim 12, wherein the end cap comprises an inner cavity and first and second retainer tabs coupled to the end cap within the inner cavity, the first retainer tab positioned parallel and apart from the second retainer tab such that the washer is disposed between the first and second retainer tabs.

14. A door closer as in claim 13, wherein the washer comprises a planar portion and a leg extending out of the plane of the planar portion, wherein the washer is retained between the first and second retainer tabs and maintained by the leg engaging the angled contact surface in a position wherein the planar portion is substantially perpendicular to the piston rod, thereby allowing the piston rod to freely retract and extend within the cylinder when locking is not desired and the end cap is rotated to a first, unlocked position.

15. A door closer as in claim 14, wherein the angled washer is retained between the first and second retainer tabs and disengaged from the angled contact surface in a position whereat the washer eccentrically contracts and arrests the piston rod from further retraction into the cyclinder when locking is and the end cap is rotated to a second, locked position.

16. A door closer as in claim 12, wherein the door closer comprises a pneumatic door closer.

18. A door closer for a door pivotally mounted to a door frame, the door closer comprising:

a cylinder having a free end, an attachable end adapted for attaching to one of the door or door frame, and a rotatable end cap coupled to the free end of the cylinder and having a passage extending through the end cap, the end cap rotating about the axis of the cylinder from a first position to a second position;

a piston slidably mounted within the cylinder and having a piston rod mounted on the piston and extending through the passage in the end cap, wherein the piston rod is adapted for mounting to the other of the door or door frame;

a biasing element within the cylinder urging the piston toward a retracted position; and

a lock mechanism enclosed within the end cap for arresting the piston relative to the cylinder, comprising a support member coupled to the cylinder and spaced apart from the end cap intermediate the end cap and the piston biasing element, the support member having a first face extending toward the end cap and including an angled contact surface at an oblique angle to the first face; and

a washer that engages the angled contact surface in a first position, which holds the washer to allow the piston rod to freely retract and extend within the cylinder when locking is not desired and the end cap is rotated to a first, unlocked position.

19. A door closer as in claim 18, wherein the washer engages only the first face in a position wherein the washer eccentrically engages and arrests the piston rod from further retraction into the cylinder when locking is desired and the end cap is rotated to a second, locked position.