Disposable safety syringe

• US 6,319,234 B1
• Filed: 09/08/1999
• Issued: 11/20/2001
• Est. Priority Date: 02/12/1997
• Status: Expired due to Fees

• Current Assignee: Nardino Righi, Sergio Restelli
• Original Assignee: Nardino Righi, Sergio Restelli
• Inventors: Righi, Nardino, Restelli, Sergio
• Primary Examiner(s): Kennedy, Sharon
• Assistant Examiner(s): WILLIAMS, CATHERINE SERKE
• Application Number:
  US09/367,319
• Time in Patent Office: 804 Days
• Field of Search: 604/181, 604/192, 604/194, 604/198, 604/110, 604/158, 604/164.01, 604/164.08, 604/187, 604/197
• US Class Current: 604/198
• CPC Class Codes: A61M 2005/31508 provided on the piston-rod
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/3261 triggered by radial deflection of the anchoring parts between sleeve and syringe barrel, e.g. spreading of sleeve retaining hooks having slanted surfaces by engagement with conically shaped collet of the piston rod during the last portion of the injection stroke of the plunger
• CPC Class Codes: A61M 2005/3264 Trigger provided at the proximal end, i.e. syringe end opposite to needle mounting end
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position
• CPC Class Codes: A61M 5/3272 having projections following labyrinth paths

Abstract

The syringe is provided with a needle-covering sleeve (14), which is slidably fitted on the syringe barrel (1) and is held in its retracted rest position by means of retaining tongues (10), which hook its rear rim (13). At the end of the injection stroke of the plunger (2), a rear head (8) of the stem (3) of the plunger (2) radially opens the retaining tongues (10) apart, which release thereby the needle-covering sleeve (14). Then, the latter is axially advanced by a spring (16), until it entirely covers the needle (5). The needle-carrier (4, 104) has at least one lateral locking projection (28), slidably engaging in a longitudinal slot (18), which is formed in the needle-covering sleeve (14) and is delimited at its sides, at least in its progressively tapering rear end (118), by two convergent and elastically openable stop sticks (19) which allow the passage of the locking projection (28) between their free ends, but then point against it and fasten it to the needle-covering sleeve.

Claims

1. A disposable safety syringe, comprising:

a) a cylindrical syringe barrel;

b) an injection needle integral with a needle-carrier attached to a fore end of the syringe barrel;

c) a plunger slidable in the syringe barrel, an injection stroke on the plunger extending from a retracted maximum syringe-filling position, liquid medicine aspired to a forwardmost position, and a manually drivable stem fitted on a rear of the plunger extending through the open rear end of the syringe barrel thereof;

d) a needle-covering sleeve axially fitted on the syringe barrel slidable from a retracted rest position for leaving the needle exposed to an advanced safety position for entirely covering the needle;

e) plunger-clamping means, consisting of hook-like interacting means provided at the rear of the syringe barrel, the clamping means being initially engaged with the needle-covering sleeve for retaining the needle-covering sleeve in the retracted rest position, the stem on the plunger automatically disengaging the clamping means in an end portion of the injection stroke of the plunger thereby releasing the needle-covering sleeve;

f) a spring releasably attached to the interacting means and interposed between the rear of the syringe barrel and the needle-covering sleeve for moving the needle-covering sleeve towards the advanced safety position, the needle-covering sleeve adapted for elastically adhering to a patient body, and then progressively advancing even after extracting the needle from the patient body after injection of the medicine until the needle is entirely covered by the needle covering sleeve;

g) the needle-covering sleeve further comprises a rear rim shaped as an outwardly projecting hook-like tooth and cooperating with at least one complementary inwardly projecting hook-like tooth provided on retaining tongues, the teeth extending forwardly in a longitudinal direction of the syringe from a head at the rear end of the syringe barrel, wherein the teeth are automatically movable from a radially retracted hooking position, when the teeth hook the rim of the needle-covering sleeve for holding the sleeve in the retracted rest position, to a radially opened out releasing position, in which the teeth are released from the rim of the needle-covering sleeve for disengaging the sleeve;

h) a rear end of the stem having cooperating means which cooperate with the retaining tongues and automatically cause the tongues to move from radially retracted hooking positions to radially opened out releasing positions when the injection stroke of the plunger ends;

i) the needle-carrier having at least one lateral locking projection projecting radially outwards and slidably engaging in a longitudinal slot in the needle-covering sleeve, automatic stop means on a rear end of the slot engaging the lateral locking projection for preventing any axial movement thereof with respect to the needle-covering sleeve in the advanced safety position thereof, thus securing at least the needle-carrier to the needle-covering sleeve.

2. The syringe of claim 1, wherein the head on the rear end of the syringe barrel is hollow and open at a back side forming a hollow head, and the retaining tongues are formed on walls of the hollow head as cuts with projections on inner sides and protruding inside the hollow head for cooperating with the head on the rear end of the stem and penetrating the hollow head of the syringe barrel, wherein the hollow head remains in an initial idle position locked by removable safety means without acting on the inward projections of the retaining tongues lying in the radially retracted hooking position, and wherein the hollow head is in a forward operating position after removal of the safety means thereby pushing the inward projections of the retaining tongues outwards and moving the tongues into the radially opened-out releasing position.

3. The syringe of claim 1, wherein the removable safety means locking the head on the rear end of the stem of the plunger in the initial idle position consists of at least one projection extending around the head of the stem on at least one portion of a perimeter, and cooperating, as an abutment member, with a rear edge of the rear hollow head of the syringe barrel and wherein the projection is connected to the head of the stem by means of a weakened, predetermined easy tear-off line.

4. The syringe of claim 3, wherein the spring is a helical spiral spring housed in a hollow space formed between the rear of the needle-covering sleeve and the syringe barrel, bearing on one end against a bottom of the hollow head of the syringe barrel and/or against radial rear tabs of the syringe barrel and bearing on another end against an inward step of the needle-covering sleeve.

5. The syringe of claim 4, wherein when the needle-covering sleeve is in the retracted rest position, the rear rim of the needle-covering sleeve is close to the radial tabs at the rear end of the syringe barrel and/or close to the rear head of the syringe barrel.

6. The syringe of claim 1, wherein the locking projection is unitarily formed with the needle-carrier.

7. The syringe of claim 1, wherein the locking projection is connected to the needle-carrier.

8. The syringe of claim 1, wherein the locking projection is fastened to the needle-carrier and to a corresponding fore part of the syringe barrel.

9. The syringe of claim 8, wherein the needle-carrier is engaged in the fore end of the syringe barrel and has a flap covering the fore end of the syringe barrel, wherein the locking projection consists of a radial pin, passing through the flap of the needle-carrier and engaging in a radial hole of the syringe barrel.

10. The syringe of claim 1, wherein the longitudinal slot has a progressive taper at least in a rear portion towards the rear end of the needle-covering sleeve and two stop sticks for delimiting the taper on sides, wherein the two stop sticks converge until rear free ends of the sticks are almost in contact, the sticks being formed on the wall of the needle-covering sleeve by means of a shaped aperture and being elastically openable in tangential or circumferential direction to the needle-covering sleeve, wherein the two stop sticks are opened apart by the locking projection associated thereto when the needle-covering sleeve is being moved towards the advanced safety position, allowing the passage of the locking projection between the free ends when the needle-covering sleeve has almost reached the advanced safety position, and closing before the locking projection and pointing against the locking projection by the contacting free ends, when the needle-covering sleeve has reached the advanced safety position.

11. The syringe of claim 10, wherein when the needle-covering sleeve is in the advanced safety position each locking projection is embedded between the rear free joined ends of the convergent stop sticks, and a transverse edge, opposite to the shaped aperture formed in the needle-covering sleeve.

12. The syringe of claim 1, wherein

k) the cooperating plunger-clamping means on the rear end of the stem and the syringe barrel are arranged to fasten the plunger stem to the syringe barrel for preventing the stem from being unlocked in either longitudinal direction;

l) the stem of the plunger and the syringe barrel are provided at the rear ends with cooperating safety means which are manually removable or disengageable, and in a syringe supply condition prevent any forward movement of the stem of the plunger by retaining the stem in a rest or starting position, and wherein the plunger-clamping means on the stem of the plunger and on the syringe barrel are disengaged from each other for allowing the stem to move in a terminal forward stroke, substantially corresponding to the minimum medicine dose injectable by the syringe, and thereafter the plunger-clamping means on the stem of the plunger and on the syringe barrel engage with each other and secure the stem of the plunger to the syringe barrel;

m) the stem of the plunger has a length between;

a maximum length that in the initial rest position of the stem of the plunger allows for the fore end of the plunger to be set back from a bottom of the syringe barrel at a distance substantially corresponding to the terminal forward stroke of the stem of the plunger, and wherein a greatest quantity of medicine injectable by the syringe corresponds to the quantity drawn in, and

a minimum length that in the initial rest position of the stem of the plunger allows for the fore end of the plunger to be set back from the bottom of the syringe barrel at a distance substantially corresponding to a longest possible further backward stroke of the plunger to the retracted utmost syringe-filling or aspirating position and wherein the greatest quantity of medicine injectable by the syringe substantially corresponds to the terminal forward stroke of the stem of the plunger or smallest injectable dose.

13. The syringe of claim 12, wherein the stem has a length corresponding to a maximum syringe-filling volume of medicine aspirated which is almost equal to or lesser than a volume of the medicine in the package.

14. The syringe of claim 13, wherein plural syringes for injecting predetermined medicine doses have different stems having different corresponding fixed lengths, and being by turns fitted in the syringe barrel during a syringe manufacturing process.

15. The syringe of claim 14, wherein the stem has means for telescopic adjustment to form variable lengths with means for selecting and locking the stem at a desired length position.

16. The syringe of claim 15, wherein the safety means between the stem of the plunger and the syringe barrel consists of axial rear abutment extensions associated with the stem or to the syringe barrel, the axial abutment extensions cooperating with a radial expansion having a shape of a removable tear-away flange, the flange being attached to the syringe barrel or to the rear end of the stem of the plunger, the axial abutment extensions extending radially beyond maximum radial dimensions of the stem of the plunger or of the syringe barrel, the removable radial flange having a radial extension at least equal to or slightly greater than a radial position of the axial abutment extensions and being connected to the stem or to the syringe body by means of a weakened line, and wherein flange means are provided for seizing and tearing the flange away.

17. The syringe of claim 16, wherein the head at the rear end of the syringe barrel is a widened hollow head with at least one peripheral radially inwardly protruding teeth, the head of the stem being a complementary widened terminal head with at least two radially outward peripheral projections provided as a peripheral outward annular shoulder for cooperating with the tooth/teeth by engaging therewith on a rear part of the stem, through elastic overstress, wherein at a predetermined distance from the outward annular shoulder the widened head of the stem bears along the connection weakened line an outer radial annular flange for cooperating with a rear end edge of the hollow head of the syringe barrel and which extends over less than 360°

.

18. The syringe of claim 17, wherein the hollow head on the rear end of the plunger stem has an outward annular shoulder with a rear part for engaging with projections after being released by the needle-covering sleeve release and wherein the shoulder is kept fastened to the syringe barrel in a longitudinally unmovable position in either direction.