Powered low restriction air precleaner device and method for providing a clean air flow to an apparatus such as a combustion engine air intake, engine cooling system, ventilation system and cab air intake system

• US 6,319,304 B1
• Filed: 08/09/1999
• Issued: 11/20/2001
• Est. Priority Date: 08/10/1998
• Status: Expired due to Term

• Current Assignee: The Sy-Klone Company
• Original Assignee: The Sy-Klone Company
• Inventors: Moredock, James G.
• Primary Examiner(s): Simmons, David A.
• Assistant Examiner(s): Hopkins, Robert A.
• Application Number:
  US09/369,846
• Publication Number:
  US 20010052289A1
• Time in Patent Office: 834 Days
• Field of Search: 553/853, 553/92, 553/94, 553/96, 554/01, 554/38, 554/56, 554/57, 952/69, 952/70
• US Class Current: 95/269
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: B04C 2009/002 with external filters
• CPC Class Codes: B04C 2009/004 with internal filters, in the cyclone chamber or in the vortex finder
• CPC Class Codes: B04C 2009/005 with external rotors, e.g. impeller, ventilator, fan, blower, pump
• CPC Class Codes: B04C 2009/007 with internal rotors, e.g. impeller, ventilator, fan, blower, pump
• CPC Class Codes: B04C 3/00 Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct combined with other devices B04C9/00
• CPC Class Codes: B04C 9/00 Combinations with other devices, e.g. fans, expansion chambers, diffusors, water lockswith filters B01D50/00
• CPC Class Codes: B60H 3/06 Filtering B60H3/0078 takes precedence
• CPC Class Codes: F02M 35/022 acting by gravity, by centrifugal, or by other inertial forces, e.g. with moistened walls
• CPC Class Codes: F02M 35/08 with means for removing dust, particles or liquids from cleaners; with means for indicating clogging; with by-pass means; Regeneration of cleaners
• CPC Class Codes: Y02A 50/2351 Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

A powered low restriction air precleaner device and method for centrifugally ejecting heavier-than-air particulate debris from debris laden air for providing for a combustion engine air intake, an engine air cooling system, or a cab air intake system, for example. The device employs a fan located in the device for drawing debris laden air into the air precleaner device. The debris laden air is spun in the air precleaner device to form a rotating flow pattern that stratifies the debris laden air with the most massive particles of debris in the outermost orbits of the rotating flow pattern of debris laden air. Debris from the rotating flow pattern is ejected from the device for cleaning the air, which is flowed to an air outlet of the device for supplying the cleaned air.

Claims

1. A powered low restriction air precleaner device for centrifugally ejecting heavier-than-air particulate debris from debris laden air to provide a clean air flow to an apparatus, said air precleaner device comprising:

a fan located in said device for drawing debris laden air into said device, said fan including a fan blade and a motor for rotating said fan blade;

means for spinning the debris laden air drawn into the air precleaner device to form a rotating flow pattern about a longitudinal axis of said air precleaner device that stratifies the debris laden air with the most massive particles of debris in the outermost orbits of the rotating flow pattern of debris laden air;

an ejection port for ejecting debris from the rotating flow of the debris laden air in the air precleaner device to clean the air;

an air outlet for flowing the cleaned air from the device to said apparatus; and

primary and secondary separation chambers arranged successively along said longitudinal axis of said device for receiving said rotating flow pattern of debris laden air in said device, said separation chambers each mechanically forcing the air flowing therein to decelerate and then move radially inward with respect to said longitudinal axis before exiting the chambers while trapping debris whose outward momentum is greater than the force trying to move the debris inward, said ejection port being in communication with each of said separation chambers for ejecting trapped debris from said air precleaner device.

2. The method according to claim 1, wherein said ejecting includes drawing debris from the device using a vacuum created by a venturi located in conjunction with an ejection port of said device.

3. The air precleaner device according to claim 1, further comprising a prescreening apparatus through which said debris laden air is drawn into said device to remove from the incoming debris laden air any debris larger than the ejection port.

4. The air precleaner device according to claim 1, including a venturi for creating a vacuum for drawing debris from the rotating flow of the debris laden air in the secondary separation chamber into the primary separation chamber for discharge through said ejection port.

5. The air precleaner device according to claim 1, wherein said means for spinning includes a louvered vane assembly providing a progressively reduced flow cross-sectional area to increase the speed of the rotating flow pattern flowing through the blades of the louvered vane assembly.

6. A powered low restriction air precleaner device for centrifugally ejecting heavier-than-air particulate debris from debris laden air to provide a clean air flow to an apparatus, said air precleaner device comprising:

a fan located in said device for drawing debris laden air into said device, said fan including a fan blade and a motor for rotating said fan blade;

means for spinning the debris laden air drawn into the air precleaner device to form a rotating flow pattern about a longitudinal axis of said air precleaner device that stratifies the debris laden air with the most massive particulates of debris in the outermost orbits of the rotating flow pattern of debris laden air;

ejection means for ejecting debris from the rotating flow of the debris laden air in the air precleaner device to clean the air;

an air outlet for flowing the cleaned air from the device to said apparatus; and

primary and secondary separation chambers arranged successively in said device wherein in each of said primary and secondary separation chambers the debris in the outer strata of the rotating flow pattern is trapped and ejected from the device by way of said ejection means while the cleaner inner portion of the rotating flow is forced to exit the separation chamber as it flows toward said air outlet of the device, said primary and secondary separation chambers each having a larger volume than an upstream section of said device and being configured for mechanically forcing the air flowing therein to decelerate and then move radially inward with respect to said longitudinal axis before exiting said chamber while the debris in said rotating flow pattern not being decelerated as efficiently in said separation chambers as the air therein and being separated from the air flowing from said separation chambers toward said air outlet of the device, the separated debris continuing in an orbital flow pattern where it is collected for ejection from said device in an appendage area of said separation chambers isolated from the cleaned air flowing from said separation chambers toward said air outlet of the device.

7. The air precleaner device according to claim 6, wherein said means for spinning is a louvered vane assembly.

8. The air precleaner device according to claim 6, wherein said ejection means includes a single ejection port in communication with each of said primary and secondary separation chambers for ejecting debris from the air precleaner device.

9. An apparatus for providing a flow of clean air, the apparatus comprising, in combination, a powered low restriction air precleaner device for centrifugally ejecting heavier-than-air particulate debris from debris laden air to provide a clean air flow to an air outlet of the device, and an arrangement including means for applying a suction to the air outlet of the device for assisting drawing the debris laden air into the air precleaner device, wherein said air precleaner device comprises:

a fan located in said device for drawing debris laden air into said device, said fan including a fan blade and a motor for rotating said fan blade;

means for spinning the debris laden air drawn into the air precleaner device to form a rotating flow pattern about a longitudinal axis of said air precleaner device that stratifies the debris laden air with the most massive particulate of debris in the outermost orbits of the rotating flow pattern of debris laden air;

means for ejecting debris from the rotating flow of the debris laden air in the air precleaner device back to the ambient conditions of the environment of the air precleaner device to clean the rotating flow of air in the device; and

primary and secondary separation chambers arranged along a flow path for the debris laden air drawn into said device wherein in said primary and secondary separation chambers the debris in the outer strata of the rotating flow pattern is trapped and ejected from the device while the cleaner inner portion of the rotating flow is forced to exit the separation chamber as it flows toward said air outlet of the device, said primary and secondary separation chambers each having a larger volume than an upstream section of said device and being configured for mechanically forcing the air flowing therein to decelerate and then move radially inward with respect to said longitudinal axis before exiting said chamber while the debris in said rotating flow pattern not being decelerated as efficiently in said separation chambers as the air therein and being separated from the air flowing from said separation chambers toward said air outlet of the device, the separated debris continuing in an orbital flow pattern where it is collected for ejection from said device in an appendage area of said separation chambers isolated from the cleaned air flowing from said separation chambers toward said air outlet of the device.

10. The apparatus according to claim 9, wherein said secondary separation chamber is located downstream from said primary separation chamber along said flow path.

11. The apparatus according to claim 9, wherein said means for applying a suction to the air outlet of the device is another fan located downstream of the air outlet of the device.

12. The apparatus according to claim 11, wherein said another fan is on the far side of a radiator for cooling a machine.

13. The apparatus according to claim 11, wherein said another fan is on the clean side of an air filter of an air intake system of a passenger cabin.

14. The apparatus according to claim 9, wherein said means for applying a suction to the air outlet of the device is an air intake of a combustion engine.

15. A powered low restriction air precleaner device for centrifugally ejecting heavier-than-air particulate debris from debris laden air to provide a clean air flow from an outlet of the precleaner device to an apparatus, said air precleaner device comprising:

a fan located in said device for drawing debris laden air into said device and rotating the debris laden air to form a rotating flow pattern about a longitudinal axis of said air precleaner device that stratifies the debris laden air with the most massive particulates of debris in the outermost orbits of the rotating flow pattern of debris laden air, said fan including a fan blade and a motor for rotating said fan blade; and

primary and secondary separation chambers arranged along a flow path for the debris laden air drawn into said device wherein in each of said primary and secondary separation chambers the debris in the outer strata of the rotating flow pattern is trapped in an appendage area of said separation chamber and ejected from the device while the cleaner inner portion of the rotating flow is forced to exit the separation chamber as it flows toward said air outlet of the device, said primary and secondary separation chambers each being configured for mechanically forcing the air flowing therein to decelerate and then move radially inward with respect to said longitudinal axis before exiting said chamber while the debris in said rotating flow pattern not being decelerated as efficiently in said separation chambers as the air therein and being separated from the air flowing from said separation chambers toward said air outlet of the device, the separated debris continuing in an orbital flow pattern where it is collected for ejection from said device in said appendage areas of said separation chambers isolated from the cleaned air flowing from said separation chambers toward said air outlet of the device.

16. A method for centrifugally ejecting heavier-than-air particulate debris from debris laden air for providing clean air to an apparatus, said method comprising the steps of:

drawing debris laden air into an air precleaner device with a fan located in the device;

spinning the debris laden air in the air precleaner device to form a rotating flow pattern about a longitudinal axis of said air precleaner device that stratifies the debris laden air with the most massive particles of debris in the outermost orbits of the rotating flow pattern of debris laden air;

ejecting debris in the rotating flow pattern of debris laden air in the air precleaner device from the air precleaner device to clean the air; and

flowing cleaned air to an air outlet of said device; and

said method including flowing the rotating air flow pattern into a separation chamber in said device wherein the debris in the outer strata of the rotating air flow pattern is trapped and ejected from the device while the cleaner inner portion of the rotating flow is mechanically forced to decelerate and move radially inward to exit the separation chamber as it flows toward said air outlet of the device, and reaccelerating the cleaned air flow exiting said separation chamber to induce momentum forces to any remaining debris in said cleaned air flow and performing a further deceleration of said cleaned air flow and separation of remaining debris therefrom before flowing the cleaned air to said air outlet of the device.

17. The method according to claim 16, wherein said separation chamber is a positively pressurized chamber.

18. The method according to claim 17, wherein said ejecting involves venting the air borne debris to the ambient environment from said positively pressurized separation chamber through an ejection port of said device.

19. The method according to claim 16, wherein said separation chamber is a primary separation chamber of said device, the cleaner inner portion of the rotating air flow pattern is forced to exit the primary separation chamber and is passed into a secondary separation chamber of the device for said further deceleration and separation of remaining air borne debris in the outer strata of the rotating air flow pattern, said remaining debris being trapped and ejected from the device while the cleaner inner portion of the rotating air flow pattern is forced to move radially inward to exit the secondary separation chamber as it flows toward said air outlet of the device.

20. The method according to claim 19, including ejecting air borne debris from each of said primary and secondary separation chambers through a common ejection port.

21. The method according to claim 19, including moving trapped debris within the device using a vacuum created by a venturi located at a point joining said primary and secondary separation chambers, in conjunction with an ejection port of said device.

22. The method according to claim 16, including accelerating the rotating flow of debris laden air in the air precleaner device by flowing it through the blades of a louvered motor mount assembly of the air precleaner device providing a progressively reduced flow cross sectional area to increase the speed of the rotating flow pattern.

23. The method according to claim 22, including supporting a motor for rotating said fan in said device by way of said louvered motor mount assembly.

24. The method according to claim 16, wherein the debris in said rotating flow pattern is not decelerated as efficiently in said separation chamber as the air therein and is separated from the cleaner air flowing from said separation chamber toward said air outlet of the device, the separated debris continuing in an orbital flow pattern where it is collected in an isolation area formed by an appendage of said separation chamber isolated from the cleaned air flowing from said separation chamber toward said air outlet of the device.

25. The method according to claim 16, wherein the cleaned air flowing from said separation chamber is drawn to the center of said separation chamber where it exits through an orifice of the chamber.

26. The method according to claim 16, including facilitating said drawing of said debris laden air into said air precleaner device by applying a suction to said air outlet of said device.

27. The method according to claim 26, further comprising applying said suction to said air outlet of said device by an air intake of a combustion engine.

28. The method according to claim 26, further comprising applying said suction to said air outlet of said device by another fan located downstream of said air outlet of said device.

29. The method according to claim 28, wherein said another fan located downstream of said air outlet of said device is on the far side of a radiator for cooling a machine.

30. The method according to claim 28, wherein said another fan located downstream of said air outlet of said device is on the clean side of an air filter of an air intake-system of a passenger cabin.

31. The method according to claim 16, wherein said fan is part of a motor and fan assembly mounted in said air precleaner device.

32. The method according to claim 16, wherein said debris laden air is drawn into said device in an axial flow pattern.

33. The method according to claim 16, wherein said outermost orbits of the rotation flow pattern are against an inner wall of an ejector chamber of said air precleaner device from which debris is ejected from said device.