Integrated planar transformer and inductor assembly

• US 6,320,490 B1
• Filed: 08/13/1999
• Issued: 11/20/2001
• Est. Priority Date: 08/13/1999
• Status: Expired due to Term

• Current Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Original Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Inventors: Clayton, Paul
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): NGUYEN, TUYEN T
• Application Number:
  US09/374,316
• Time in Patent Office: 830 Days
• Field of Search: 336/200, 336/232, 336/170, 336/180, 336/182, 336/183, 336/198, 336/84.R
• US Class Current: 336/180
• CPC Class Codes: H01F 30/10 Single-phase transformers H01F30/16 takes precedence

Abstract

An integrated transformer and inductor assembly for use in soft switching or resonant power converters, and the like. The assembly has a planar structure and includes a planar transformer and a parallel inductor. The assembly has a transformer core with a central gap. Planar interleaved primary and secondary winding are separated by insulating layers and are disposed within the transformer core. The parallel inductor is provided by a concentric inductor (reactive) winding disposed adjacent the center of the transformer core, which may be wound around a bobbin. The concentric inductor (reactive) winding carries inductor current, while load current flows mostly in the planar windings. Loss due to magnetizing current is substantially reduced in the present invention.

Claims

1. An integrated transformer and inductor assembly comprising:

a transformer core having a central gap;

(PA)

planar interleaved primary and secondary winding separated by insulating layers disposed within the transformer core; and

(PA)

a concentric inductor winding disposed adjacent the center of the core between the core and the primary and secondary windings, which surrounds a substantial portion of the central core and the central gap, and which is connected in parallel with the primary or secondary windings.

2. The assembly recited in claim 1 wherein concentric inductor winding is wound around a bobbin.

3. The assembly recited in claim 1 wherein the concentric inductor winding is wound entirely at innermost surfaces of the primary and secondary windings.

4. The assembly recited in claim 1 wherein the concentric inductor winding increases the cross section of the secondary winding within several skin depths of its inner surface, reduces AC resistance, and reduces loss due to the inductive current.

5. An integrated transformer and inductor assembly comprising:

a transformer core having a central gap;

planar interleaved primary and secondary winding separated by insulating layers disposed within the transformer core;

a bobbin disposed around the center of the core; and

a concentric inductor winding wound around the bobbin that is disposed between the core and the primary and secondary windings, which surrounds a substantial portion of the central core and the central gap, and which is connected in parallel with the primary or secondary windings.

6. The assembly recited in claim 5 wherein the concentric inductor winding is wound entirely at innermost surfaces of the primary and secondary windings.

7. The assembly recited in claim 5 wherein the concentric inductor winding increases the cross section of the secondary winding within several skin depths of its inner surface, reduces AC resistance, and reduces loss due to the inductive current.