Water source heat pump with hot gas reheat

• US 6,321,558 B1
• Filed: 10/06/2000
• Issued: 11/27/2001
• Est. Priority Date: 10/06/2000
• Status: Expired due to Term

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: American Standard International Inc (Trane Technologies plc)
• Inventors: Pruse, Patrick D.
• Primary Examiner(s): Doerrler, William
• Assistant Examiner(s): SHULMAN, MARK S
• Application Number:
  US09/680,698
• Time in Patent Office: 417 Days
• Field of Search: 625/04, 625/24, 625/25, 623/246
• US Class Current: 62/324.6
• CPC Class Codes: F24F 3/153 with subsequent heating, i.e. with the air, given the required humidity in the central station, passing a heating element to achieve the required temperature
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02

Abstract

A refrigerant system selectively operable in a cooling mode, a reheat cooling mode, and a heating mode, includes a primary heat exchanger and a reheat heat exchanger that condition air for a room. In the cooling mode, the primary heat exchanger functions as an evaporator that cools the air, while the reheat heat exchanger is inactive. In the reheat cooling mode, the primary heat exchanger cools the air, and hot refrigerant in the reheat heat exchanger reheats the air to provide dehumidified air at or near room temperature. In the heating mode, the primary heat exchanger functions as a condenser that heats the air, while the reheat heat exchanger is inactive. When the reheat heat exchanger is inactive, a unique venting arrangement prevents the inactive heat exchanger from becoming flooded with liquid refrigerant.

Claims

1. A refrigerant system using a refrigerant to transfer heat between air and a fluid, wherein the air is supplied to a comfort zone, comprising:

a compressor adapted to compress and discharge the refrigerant;

a fluid heat exchanger having a refrigerant passageway in heat transfer relationship with the fluid;

a primary heat exchanger that places the refrigerant in heat transfer relationship with the air;

a secondary heat exchanger exposed to said air;

a primary refrigerant flow restriction that helps couple the primary heat exchanger to the fluid heat exchanger;

a secondary refrigerant flow restriction that helps couple the primary heat exchanger to the secondary heat exchanger; and

a flow divider having an inlet, a first outlet and a second outlet, wherein the inlet is adapted to receive the refrigerant discharged from secondary heat exchanger, the first outlet being adapted to discharge a first portion of the refrigerant toward the primary heat exchanger and the second outlet being adapted to discharge a second portion of the refrigerant toward the refrigerant passageway of the fluid heat exchanger, wherein the first portion has a greater concentration of refrigerant in a liquid state than the second portion.

2. The refrigerant system of claim 1, wherein the secondary refrigerant flow restriction helps couple the primary heat exchanger to the first outlet of the flow divider.

3. The refrigerant system of claim 1, wherein the flow divider by virtue of gravity helps direct a greater concentration of refrigerant in a liquid state through the first outlet than through the second outlet.

4. The refrigerant system of claim 1, wherein the flow divider helps direct a greater concentration of refrigerant in a liquid state through the first outlet than through the second outlet by virtue of the secondary refrigerant flow restriction being coupled to the first outlet.

5. A refrigerant system using a refrigerant to transfer heat between air and a fluid, wherein the air is supplied to a comfort zone, comprising:

a compressor adapted to compress and discharge the refrigerant;

a fluid heat exchanger having a refrigerant passageway in heat transfer relationship with the fluid;

a primary heat exchanger that places the refrigerant in heat transfer relationship with the air;

a secondary heat exchanger exposed to said air;

a primary refrigerant flow restriction that couples the primary heat exchanger to the fluid heat exchanger;

a secondary refrigerant flow restriction that couples the primary heat exchanger to the secondary heat exchanger; and

a reheat valve selectively operable in a normal mode and a reheat cooling mode and having a first outlet in refrigerant communication with the refrigerant passageway of the fluid heat exchanger, a second outlet in refrigerant communication with the secondary heat exchanger, and an inlet situated to receive compressed refrigerant from the compressor, such that with the reheat valve in the normal mode most of the refrigerant discharged from the compressor bypasses the secondary heat exchanger and the secondary refrigerant flow restriction and passes in series through the inlet of the reheat valve, the first outlet, the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger, and with the reheat valve in the reheat cooling mode most of the refrigerant discharged from the compressor bypasses the secondary refrigerant flow restriction and passes in series through the inlet of the reheat valve, the second outlet, the secondary heat exchanger, the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger.

6. The refrigerant system of claim 5, wherein more refrigerant passes through the secondary refrigerant flow restriction in the reheat cooling mode than in the normal mode.

7. The refrigerant system of claim 5, wherein at least some refrigerant passes from the secondary heat exchanger, through the secondary refrigerant flow restriction, and into the primary heat exchanger in the normal mode to prevent the secondary heat exchanger from flooding with liquid refrigerant.

8. The refrigerant system of claim 5, further comprising a check valve in series flow relationship with the secondary refrigerant flow restriction, wherein the check valve and the secondary refrigerant flow restriction couples the primary heat exchanger to the secondary heat exchanger.

9. The refrigerant system of claim 5, further comprising a check valve that inhibits refrigerant flow from the first outlet to the secondary heat exchanger.

10. The refrigerant system of claim 5, further comprising a reversing valve selectively operable in a cooling mode and a heating mode, such that when the reversing valve is in the heating mode while the reheat valve is in the normal mode most of the refrigerant discharged from the compressor bypasses the secondary heat exchanger and the secondary refrigerant flow restriction and passes in series through the primary heat exchanger, the primary refrigerant flow restriction, the refrigerant passageway of the fluid heat exchanger, the first outlet of the reheat valve, and the inlet of the reheat valve, and when the reversing valve is in the cooling mode while the reheat valve is in the normal mode most of the refrigerant discharged from the compressor bypasses the secondary heat exchanger and the secondary refrigerant flow restriction and passes in series through the inlet of the reheat valve, the first outlet, the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger.

11. The refrigerant system of claim 10, wherein the reversing valve includes an inlet port situated to receive compressed refrigerant from the compressor, a first outlet port situated to return refrigerant to the compressor, a second outlet port coupled to the inlet of the reheat valve, and a third outlet port coupled to the primary heat exchanger.

12. The refrigerant system of claim 10, wherein the fluid consists mostly of water to render the refrigerant system a water-source heat pump.

13. The refrigerant system of claim 5, wherein the primary heat exchanger is upstream of the secondary heat exchanger with respect to airflow passing across the primary heat exchanger and the secondary heat exchanger.

14. A refrigerant system using a refrigerant to transfer heat between air and a fluid, wherein the air is supplied to a comfort zone, comprising:

a compressor adapted to compress and discharge the refrigerant;

a fluid heat exchanger having a refrigerant passageway in heat transfer relationship with the fluid;

a primary heat exchanger that places the refrigerant in heat transfer relationship with the air;

a secondary heat exchanger exposed to said air;

a primary refrigerant flow restriction coupling the primary heat exchanger to the fluid heat exchanger;

a secondary refrigerant flow restriction coupling the primary heat exchanger to the secondary heat exchanger; and

a valve system situated to receive compressed refrigerant from the compressor and being selectively operable in a heating mode, a normal cooling mode, and a reheat cooling mode to selectively direct refrigerant flow, wherein;

a) in the heating mode, most of the refrigerant from the compressor bypasses the secondary heat exchanger and the secondary refrigerant flow restriction and passes in series through the primary heat exchanger, the primary refrigerant flow restriction, and the refrigerant passageway of the fluid heat exchanger;

b) in the normal cooling mode, most of the refrigerant from the compressor bypasses the secondary heat exchanger and the secondary refrigerant flow restriction and passes in series through the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and primary heat exchanger; and

c) in the reheat cooling mode, most of the refrigerant from the compressor passes in series through secondary heat exchanger, the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger.

15. The refrigerant system of claim 14, wherein at least some refrigerant passes from the secondary heat exchanger, through the secondary refrigerant flow restriction, and into the primary heat exchanger in the normal cooling mode to prevent the secondary heat exchanger from flooding with liquid refrigerant.

16. The refrigerant system of claim 14, further comprising a check valve in series flow relationship with the secondary refrigerant flow restriction, wherein the check valve and the secondary refrigerant flow restriction couples the primary heat exchanger to the secondary heat exchanger.

17. The refrigerant system of claim 14, further comprising a check valve that inhibits refrigerant flow from the first outlet to the secondary heat exchanger.

18. The refrigerant system of claim 14, wherein the primary heat exchanger is upstream of the secondary heat exchanger with respect to airflow passing across the primary heat exchanger and the secondary heat exchanger.

19. In a refrigerant system that includes a primary heat exchanger that places a refrigerant in heat transfer relationship with air, a secondary heat exchanger exposed to the air, a fluid heat exchanger having a refrigerant passageway in heat transfer relationship with a fluid, and a primary refrigerant flow restriction that couples the refrigerant passageway of the fluid heat exchanger to the primary heat exchanger, a method of conveying refrigerant flow through the refrigerant system, comprising:

conveying most of the refrigerant in series through the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger;

directing most of the refrigerant to bypass the secondary heat exchanger; and

venting the secondary heat exchanger to the primary heat exchanger to prevent the secondary heat exchanger from flooding with liquid refrigerant.

20. The method of claim 19, wherein venting the secondary heat exchanger to the primary heat exchanger is accomplished by way of a secondary refrigerant flow restriction that places the primary heat exchanger in fluid communication with the secondary heat exchanger with respect to the refrigerant.

21. The method of claim 20, further comprising inhibiting bi-directional refrigerant flow through the secondary refrigerant flow restriction by installing a check valve in series flow relationship therewith.

22. In a refrigerant system that includes a primary heat exchanger that places a refrigerant in heat transfer relationship with air, a secondary heat exchanger exposed to the air, a fluid heat exchanger having a refrigerant passageway in heat transfer relationship with a fluid, and a primary refrigerant flow restriction that couples the refrigerant passageway of the fluid heat exchanger to the primary heat exchanger, a method of conveying refrigerant flow through the refrigerant system, comprising:

conveying a major portion of the refrigerant in series through the secondary heat exchanger, the refrigerant passageway of the fluid heat exchanger, the primary refrigerant flow restriction, and the primary heat exchanger; and

directing a minor portion of the refrigerant to pass from the secondary heat exchanger to the primary heat exchanger, whereby the minor portion bypasses the refrigerant passageway.

23. The method of claim 22, further comprising conveying the air first across the primary heat exchanger and then across the secondary heat exchanger.

24. The method of claim 22, wherein directing a minor portion of the refrigerant to pass from the secondary heat exchanger to the primary heat exchanger is accomplished by way of a secondary refrigerant flow restriction that places the primary heat exchanger in fluid communication with the secondary heat exchanger with respect to the refrigerant.

25. A refrigerant system comprising:

a refrigeration cycle and an air movement section;

the refrigeration cycle including a compressor, a primary flow restrictor, and first, second and third heat exchangers operably connected into a refrigeration cycle;

the air movement section including a fan moving air sequentially over the first heat exchanger and then the second heat exchanger;

the second heat exchanger having a liquid refrigerant outlet connected to an inlet of the first heat exchanger and a gas refrigerant outlet connected to an inlet of the third heat exchanger.

26. The system of claim 25 further including a valving arrangement for shiftably connecting the second heat exchanger in either a series or a parallel arrangement with the third heat exchanger.