Air manager control using cell load characteristics as auto-reference

• US 6,322,913 B2
• Filed: 03/24/1999
• Issued: 11/27/2001
• Est. Priority Date: 09/24/1997
• Status: Expired due to Term

• Current Assignee: Duracell U.S. Operations, Inc. (Berkshire Hathaway Incorporated)
• Original Assignee: AER Energy Resources, Inc.
• Inventors: Kurle, Wayne, Pedicini, Christopher S., Gray, Gary E.
• Primary Examiner(s): KALAFUT, STEPHEN J
• Application Number:
  US09/275,855
• Publication Number:
  US 20010008720A1
• Time in Patent Office: 979 Days
• Field of Search: 429/13, 429/23, 429/27, 429/83
• US Class Current: 429/407
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 6/50 Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 8/04089 of gaseous reactants
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: H01M 8/04611 of the individual fuel cell
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A metal-air battery with an air moving device controller to determine when a load is present on the battery and the extent of that load is described. The air moving device controller allows the operation of the air moving device for the battery to be responsive to the load. Advantageously, the controller allows the metal-air battery to limit the intake of oxygen and other gases to that amount needed to drive the load.

Claims

1. A battery, comprising:

at least one cell isolated from ambient air except through at least one passageway;

an air moving device operative to move air through said at least one passageway to provide reactant air to said at least one cell;

said at least one passageway being operative, while unsealed and while said air moving device is inactive, to restrict air flow therethrough; and

an air moving device controller;

said air moving device controller comprising means for determining whether a load is on said battery and the extent of said load such that the operation of said air moving device is responsive to said air moving device controller.

2. The battery of claim 1, wherein said means for determining whether a load is on said battery and the extent of said load comprises a power sensor to monitor the current supplied by said cell.

3. The battery of claim 2, wherein said air moving device controller further comprises a fan controller to monitor the voltage supplied by the cell.

4. The battery of claim 3, wherein said air moving device controller turns said air moving device on when said voltage across said cell, as measured by said fan controller, is less than or equal to a first predetermined voltage.

5. The battery of claim 4, wherein said first predetermined voltage is approximately 4.7 volts.

6. The battery of claim 4, wherein said air moving device controller turns said air moving device on when the voltage across said cell, as measured by said fan controller, is less than or equal to the first predetermined voltage.

7. The battery of claim 4, wherein said air moving device controller turns said air moving device off when the voltage across said cell, as measured by said fan controller, is greater than or equal to a second predetermined voltage.

8. The battery of claim 7, wherein said second predetermined voltage is approximately 6.5 volts.

9. The battery of claim 7, wherein said second predetermined voltage is approximately 7.0 volts.

10. The battery of claim 7, wherein said air moving device controller turns said air moving device off when the voltage across said cell, as measured by said power sensor, is greater than or equal to the second predetermined voltage.

11. A method of operating a battery, said method comprising the steps of:

confining at least one cell within a housing, said at least one cell comprising an air electrode and said housing comprising an air movement device and at least one air passageway;

sensing the voltage across said air electrode;

activating said air movement device when a load is present on said air electrode and the voltage across said air electrode is less than or equal to a predetermined voltage so as to move air through passageway; and

deactivating said air movement device when the voltage across said air electrode is greater than or equal to a second predetermined voltage.

12. An apparatus for controlling the operation of a fan for a battery, comprising;

a power sensor operable for;

monitoring an input port for the presence of a load;

connecting the battery to the load in response to detecting the presence of the load at the input port; and

providing an output signal representative of the voltage across a pair of points that includes the input port; and

a fan controller operable for;

determining whether the output signal is within a predetermined range; and

activating the fan in response to determining that the output signal is within the predetermined range.

13. The apparatus of claim 12, further comprising a switch driveable by the fan controller for connecting the battery to the load.

14. The apparatus of claim 12, wherein the fan controller is operable for blocking a reverse current from the load in response to detecting a power source across the load.

15. The apparatus of claim 12, wherein the fan controller is operative for dissipating an electrostatic charge across the battery.

16. The apparatus of claim 15, wherein said electrostatic charge protection device is operable for dissipating an electrostatic charge across the load in response to detecting that the load has an electrostatic charge build-up.

17. The apparatus of claim 14, wherein the voltage detector comprises:

a bridge circuit driveable by the load, the bridge circuit operable for driving the switch for connecting the battery to the load; and

a hysteresis voltage driver driveable by the bridge circuit, the hysteresis voltage driver operable for preventing the battery from being disconnected from the load.

18. The apparatus of claim 12, wherein said predetermined range comprises about 4.7 to about 6.5 Volts.

19. The apparatus of claim 12, wherein said predetermined range comprises about 4.7 to about 7.0 Volts.

20. An apparatus for controlling the operation of a fan for a battery, comprising;

means for detecting current supplied by said battery;

said means for detecting current comprising;

means for monitoring an input port for the presence of a load;

means for connecting the battery to the load in response to detecting the presence of the load at the input port; and

means for providing an output signal representative of the current at the input port; and

means for monitoring the voltage of the battery;

said means for monitoring the voltage comprising;

means for determining whether the output signal is within a predetermined range; and

means for activating the fan in response to determining that the output signal is within the predetermined range.

21. An apparatus for controlling the operation of a fan for a battery, comprising;

a power sensor operable for;

detecting a current and voltage associated with a load,

determining whether the current is greater than a first predetermined level,

connecting the battery to the load in response to determining that the current is greater than the first predetermined level, and

providing output signals representative of the voltage across the load and the current associated with the load; and

a fan controller operable for;

receiving the output signals from the power sensor;

determining whether the current is greater than a second predetermined current level;

determining whether the voltage is within a predetermined range; and

activating the fan in response to determining that the current is greater than the second predetermined level and the voltage is within the predetermined range.

22. The apparatus of claim 21, wherein the step of activating the fan replenishes an oxygen level within the battery.

23. The apparatus of claim 21, wherein the first predetermined level indicates whether the load is sufficient to activate the operation of the fan controller when the battery is connected to the load.

24. The apparatus of claim 21, wherein the first predetermined level is approximately in the range of 350-500 millamperes.

25. The apparatus of claim 22, wherein the predetermined range comprises:

a first predetermined voltage for indicating that the oxygen level within the battery is depleted; and

a second predetermined voltage for indicating that the oxygen level within the battery is sufficient.

26. The apparatus of claim 21, wherein said predetermined range is approximately 4.7-6.5 volts.

27. The apparatus of claim 21, wherein said predetermined range is approximately 4.7-7.0 volts.

28. The apparatus of claim 21, wherein the second predetermined level indicates whether the load is sufficient for the fan controller to activate the fan when the metal-air battery is connected to the load.

29. The apparatus of claim 21, wherein said second predetermined voltage is approximately in the range 75-300 milliamperes.

30. The apparatus of claim 21, wherein the fan controller turns the fan off when the voltage is greater than the predetermined range or when said current is less than said second predetermined current level.