Crush resistant stent

• US 6,325,824 B2
• Filed: 07/22/1998
• Issued: 12/04/2001
• Est. Priority Date: 07/22/1998
• Status: Expired due to Term

• Current Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Limon, Timothy A.
• Primary Examiner(s): Willse, David H.
• Assistant Examiner(s): STEWART, ALVIN J
• Application Number:
  US09/120,548
• Publication Number:
  US 20010018610A1
• Time in Patent Office: 1,231 Days
• Field of Search: 623/1, 623/11, 623/1.15, 623/1.16, 623/1.17, 623/1.18, 623/1.19, 606/198
• US Class Current: 623/1.2
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2230/0054 V-shaped

Abstract

The present invention is directed to a method for maintaining the patency of a vessel via a stent while minimizing both the risk of permanent vessel collapse and the risk of dislodgment of the stent from the implant site if the stent is temporarily deformed due to external forces. The method utilizes a crush-resistant stent having either shape memory or superelastic properties.

Claims

1. A method for maintaining the patency of a body lumen, comprising:

providing a substantially cylindrically-shaped stent having crush-resistant superelastic properties;

implanting the stent in the body lumen;

providing projections which form on an outer wall surface of the stent and thereby at least partially penetrate an inner wall surface of the body lumen, thus facilitating the attachment of the stent to the inner wall surface of the body lumen so that as an external force is applied to the body lumen, the stent will not migrate and the stent temporarily at least partially collapses, the stent returning to the substantially cylindrical shape to thereby maintain the patency of the body lumen when the external force is removed; and

inducing formation of the projections through an isothermal phase transformation.

2. The method of claim 1, wherein the stent is in an austenite phase at body temperature, and transforms to a martensite phase when subjected to stress.

3. The method of claim 1, wherein the stent is made from a superelastic material including a nickel-titanium alloy.

4. The method of claim 1, wherein the stent is made from a superelastic alloy consisting essentially of about 40 to about 49% titanium and the balance nickel and up to 10% of other alloying elements.

5. The method of claim 4, wherein the other alloying elements are selected from the group consisting of iron, cobalt, vanadium, and copper.

6. The method of claim 5, wherein the alloy contains vanadium or copper in amounts up to about 10% and up to about 3% of iron, cobalt, vanadium, and copper.

7. The method of claim 2, wherein the strain of the superelastic material during the transformation from the austenite phase to the martensite phase is within the range of about 2% to about 8%.

8. The method of claim 7, wherein the austenite-to-martensite transformation occurs at a relatively constant yield stress above about 50 ksi.

9. The method of claim 7, wherein the austenite-to-martensite transformation occurs at a relatively constant yield stress above about 70 ksi.

10. The method of claim 7, wherein the austenite-to-martensite transformation occurs at a relatively constant yield stress above about 90 ksi.

11. The method of claim 1, wherein the stent is made from a shape memory alloy including a nickel-titanium alloy, the method further comprising providing a transition temperature for the nickel-titanium alloy that is below normal body temperature.

12. The method of claim 1, wherein the stent is formed from a metal alloy selected from the group of metal alloys consisting of stainless steel, nickel-titanium, nickel-copper-titanium, nickel-titanium-vanadium, titanium-nickel-cobalt, copper-zinc, copper-zinc-aluminum, copper-zinc-gallium, copper-zinc-tin, copper-zinc-silicon, copper-aluminum-nickel, copper-aluminum-zinc, copper-tin, gold-cadmium, nickel-aluminum, iron-platinum, and nickel-titanium-X where X is a ternary element, the method further comprising providing a transition temperature for the alloy that is below normal body temperature.

13. The method of claim 1, wherein the projections form on the outer wall surface of the stent when the stent reaches a transition temperature.

14. The method of claim 1, wherein the stent transforms from a martensitic state to an austenitic state at a transition temperature thereby expanding the stent radially outward and simultaneously forming the projections on the outer wall surface of the stent.

15. The method of claim 1, wherein the application of the external force includes muscle contractions surrounding the body lumen where the stent is implanted.

16. The method of claim 1, wherein the application of the external force includes an impact force from outside the patient'"'"'s body applied in the area of the stent thereby at least partially collapsing the stent until the external force is removed.

17. A method for maintaining the patency of a body lumen, comprising:

providing a substantially cylindrically-shaped stent having crush-resistant superelastic properties;

implanting the stent in the body lumen;

providing projections that form on an outer wall surface of the stent;

inducing formation of the projections through an isothermal phase transformation;

wherein the stent is formed from a metal alloy selected from the group of metal alloys consisting of copper-zinc, copper-zinc-aluminum, copper-zinc-gallium, copper-zinc-tin, copper-zinc-silicon, copper-aluminum-nickel, copper-aluminum-zinc, copper-tin, gold-cadmium, nickel-aluminum, or iron-platinum.

18. A stent for maintaining the patency of a body lumen, comprising:

a cylindrically shaped body having an outer wall surface, and including a plurality of cylindrical elements arranged coaxially;

connecting members interconnecting adjacent cylindrical elements;

wherein the stent includes a superelastic alloy that undergoes a first isothermal phase transformation when stressed; and

projections formed in the outer wall surface through a second isothermal phase transformation during expansion of the stent.

19. The stent of claim 18, wherein the first isothermal phase transformation includes a reversible transformation from an austenitic phase to a martensitic phase.

20. The stent of claim 18, wherein the second isothermal phase transformation includes a reversible transformation from a martensitic phase to an austenitic phase.

21. The stent of claim 18, wherein the superelastic alloy includes nickel, titanium, and a third element selected from the group of elements consisting of:

iron, cobalt, platinum, palladium, chromium, copper, or vanadium.

22. The stent of claim 21, wherein the third element includes up to 3 atomic percent of one of iron, cobalt, platinum, palladium, and chromium.

23. The stent of claim 21, wherein the third element includes up to 10 atomic percent of one of copper and vanadium.

24. The stent of claim 18, wherein the superelastic alloy includes 30 to 52 atomic percent titanium and up to 10 atomic percent of a third element.

25. The stent of claim 18, wherein the projections extend from the outer wall surface and penetrate the body lumen.