Hydrocolloid pressure sensitive adhesives

• US 6,326,421 B1
• Filed: 06/05/2000
• Issued: 12/04/2001
• Est. Priority Date: 09/16/1997
• Status: Expired due to Fees

• Current Assignee: Avery Dennison Corporation
• Original Assignee: Avery Dennison Corporation
• Inventors: Lipman, Roger D. A.
• Primary Examiner(s): ZIRKER, DANIEL R
• Application Number:
  US09/508,621
• Time in Patent Office: 547 Days
• Field of Search: 428/355, 428/355.BL, 428/355.R, 428/356, 604/344, 524/22, 524/27, 524/45, 524/54, 524/55, 524/71, 524/274, 524/419, 523/111, 523/118
• US Class Current: 524/22
• CPC Class Codes: A61L 15/58 Adhesives
• CPC Class Codes: C08L 2666/02 Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• CPC Class Codes: C09J 153/00 Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
• CPC Class Codes: Y10T 428/2857 including metal or compound thereof or natural rubber
• CPC Class Codes: Y10T 428/2883 including addition polymer of diene monomer [e.g., SBR, SIS, etc.]

Abstract

A pressure-sensitive adhesive material made of a weakly elastic mixture comprising a continuous phase formed essentially from a physically cross-linked solid rubber, which comprises a blend of A-B-A block copolymer, such as a styrene-isoprene-styrene block copolymer and a diblock copolymer such as styrene-butadiene, styrene-isoprene or a hydrogenated styrene-diene copolymer such as styrenel/etyhlene butylene, a compatible tackifying resin and a low-molecular weight polyisobutylene, optionally modified by butyl rubber, and a discontinuous phase comprising one or more hydrocolloids that are soluble and/or swellable in water.

Claims

1. A pressure sensitive adhesive material which is free of mineral oil and comprises:

1) a continuous phase formed from

(a) 10 to 30 wt % of a physically cross-linked solid rubber comprising a blend of linear or radial A-B-A block copolymers and 15 to 85% by weight, based on the total weight of component (a) of A-B block copolymer;

(b) 18 to 40% of a compatible tackifying resin;

(c) 20 to 60% of a low-molecular weight polyisobutylene; and

(d) 0 to 50% by weight of butyl rubber modifier, and

2) 15 to 70%, based on the total weight of the adhesive, of a discontinuous phase comprising one or more hydrocolloids that are soluble and/or swellable in water, all percentages being by weight and those of components (a) to (d) being based on the total weight of the continuous phase.

2. An adhesive material according to claim 1 wherein the A-B-A block copolymer component of the cross-linked solid rubber comprises a styrene-olefin-styrene or styrene-alkane-styrene block copolymer.

3. An adhesive material according to claim 1 or claim 2 wherein the cross-linked solid rubber comprises 15 to 50% by weight of A-B diblock copolymer.

4. An adhesive material according to claim 1 wherein the A-B block copolymer component ofthe solid rubber comprises a styrene-butadiene, styrene isoprene or hydrogenated styrene-diene copolymer.

5. An adhesive material according to claim 1 wherein the cross-linked solid rubber has a styrene content of 10 to 20% by weight.

6. An adhesive material according to claim 1 wherein the weight ratio of solid rubber to tackifying resin is from 1:

0.5 to 1;

7.

7. An adhesive material according to claim 1 wherein the low-molecular weight polyisobutylene has a viscosity average molecular weight of 36,000 to 70,000.

8. An adhesive material according to claim 1 wherein the modifying butyl rubber has a viscosity average molecular weight of 200,000 to 600,000.

9. An adhesive material according to claim 1 wherein the discontinuous phase comprises 20 to 55%, of the total weight of the adhesive.

10. An adhesive barrier or dressing for medical use comprising a non-adhesive, waterproof film having coated thereon a layer of a pressure-sensitive material according to claim 1.

11. An adhesive barrier or dressing according to claim 10 wherein the A-B-A block copolymer component of the cross-linked solid rubber comprises a block copolymer selected from styrene-olefin-styrene and styrene-alkane-styrene.

12. An adhesive barrier or dressing according to claim 10 wherein the cross-linked solid rubber comprises 15-50% by weight of A-B diblock copolymer.

13. An adhesive barrier or dressing according to claim 10 wherein the A-B block copolymer component of the solid rubber comprises a copolymer selected from styrene-butadiene, styrene-isoprene or hydrogenated styrene-diene copolymer.

14. An adhesive barrier or dressing according to claim 10 wherein the cross-linked solid rubber has a styrene content of 10-20% by weight.

15. An adhesive barrier or dressing according to claim 10 wherein the weight ratio of solid rubber to tackifying resin is from 1:

0.5 to 1;

7.

16. An adhesive barrier or dressing according to claim 10 wherein the low-molecular weight polyisobutylene has a viscosity average molecular weight of 36,000 to 70,000.

17. An adhesive barrier or dressing according to claim 10 wherein the modifying butyl rubber has a viscosity average molecular weight of 200,000 to 600,000.

18. An adhesive barrier or dressing according to claim 10 wherein the discontinuous phase comprises 20-55% of the total weight of the adhesive.