Active reduction of torque irregularities in rotating machines

• US 6,326,750 B1
• Filed: 12/14/1999
• Issued: 12/04/2001
• Est. Priority Date: 06/17/1999
• Status: Expired due to Term

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Marcinkiewicz, Joseph G.
• Primary Examiner(s): Nappi, Robert E.
• Assistant Examiner(s): San Martin, Edgardo
• Application Number:
  US09/459,543
• Time in Patent Office: 721 Days
• Field of Search: 318/432, 318/437, 318/609, 318/610, 318/434, 318/254, 318/809, 318/807, 318/802, 318/803, 318/822, 318/439, 318/138, 318/700, 318/720-724, 323/220-354
• US Class Current: 318/432
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple

Abstract

A method and apparatus for actively controlling the energization of the stator windings of a rotating electromagnetic machine to actively overcome any tendency of the rotor of the machine to prefer certain angular positions with respect to the stator over other angular positions.

Claims

1. A control system for providing smooth output torque comprising:

a rotating electromagnetic machine, the machine including a stator, a plurality of stator windings positioned within the stator, and a rotor that tends to prefer certain angular positions with respect to the stator over other positions;

a rotor position detector that provides a rotor position signal indicative of the angular position of the rotor with respect to the stator; and

a controller coupled to the stator windings, the controller operating in a rotating reference frame and receiving as inputs an input command signal and the rotor position signal and providing in response to the inputs electric power to energize the stator windings, the controller comprising;

a torque control circuit that receives the input command signal and generates a machine energization signal corresponding to the input command signal;

a torque rejection signal that receives as an input the rotor position signal and generates a torque rejection signal corresponding to the tendency of the rotor to prefer the angular position corresponding to the received rotor position signal; and

energization circuitry for energizing the stator windings in response to the torque command signal and the torque rejection signal to provide smooth output torque.

2. The system of claim 1 wherein the rotating electromagnetic machine is a permanent magnet motor.

3. The system of claim 1 wherein the torque control circuit comprises a look-up table that receives as an input the rotor position signal.

4. The system of claim 3 wherein the look-up table receives as an input the commanded torque signal.

5. The system of claim 1 wherein the torque rejection signal corresponds to the current required to produce a torque from the rotating electromagnetic machine that will counter any tendency of the rotor to prefer the angular position of the rotor.

6. The system of claim 5 in which the input command signal corresponds to currents required to produce a desired output torque from the rotating electromagnetic machine and in which the controller further comprises a summing circuit for summing the input command signal and the torque rejection signal to provide a composite current command signal and in which the energization circuitry receives as an input the composite current command.

7. The system of claim 1 in which the controller comprises a programmed digital processor.

8. A torque rejection circuit for adjusting current feedback signals from a rotating electromagnetic machine to produce adjusted feedback signals for use by a conventional motor control circuit utilizing current feedback currents, the machine including a stator, a plurality of stator windings positioned within the stator, and a rotor that tends to prefer certain angular positions with respect to the stator over other positions, the torque rejection circuit comprising:

a compensation circuit that receives as an input a representation of the angular position of the rotor with respect to the stator and generates at an output compensation current signals corresponding to the current required to cancel the tendency of the rotor to prefer to the received angular position; and

summing circuitry that receive as inputs the current feedback signals from the machine and the compensation current signals and sum these input signals to produce compensated current values for provision to the conventional motor control circuit.

9. The torque rejection circuit of claim 8 wherein the output compensation current signals provide a positive indication of the current that should flow to actively cancel the tendency of the rotor to prefer the received angular position and wherein the summing circuit sums the current feedback signals with the negative of the compensation current signals.

10. The torque rejection circuit of claim 8 wherein the compensation circuit receives as an input a signal corresponding to the desired output torque of the machine.

11. A system for controlling a motor that includes a rotor that prefers certain angular positions over others, the system comprising:

rotor position detection means for generating a rotor position signal representing the angular position of the rotor;

torque rejection means responsive to the rotor position signal for generating an energization signal that varies with the degree to which the rotor prefers the received rotor position over other rotor positions;

energization means responsive to the energization signal for energizing the motor such to produce an output torque that counteracts any preference of the rotor for certain angular positions, the energization means including a control law element that implements machine control in a rotating reference frame.

12. The system of claim 11 wherein the energization signal corresponds to a controllable parameter of the machine represented in the α

, β

, 0 reference frame and wherein the energization means includes a control law element that implements machine control in the α

, β

, 0 reference frame.

13. The system of claim 11 wherein the energization signal corresponds to a controllable parameter of the machine represented in a rotating reference frame that rotates in synchronism with the back emf of the machine.

14. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronism with the physical rotation of the rotor with respect to the stator.

15. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronism with the phase currents that would produce smooth torque if the rotor of the machine had no tendencies to favor certain angular positions over others.

16. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronism with a combination of the back emf and tendency of the rotor of the machine to favor certain angular positions over others.

17. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronism with torque producing components of the current.

18. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronism with the energization signal.

19. The system of claim 11 wherein the energization means includes a control law element that implements machine control by using feeds that result in minimum ripple sensitivity to shaft sensor error.

20. The system of claim 11 wherein the energization means includes a control law element that implements machine control by using feeds that produce the maximum torque per sum of rms phase currents.

21. The system of claim 11 wherein the energization means includes a control law element that implements machine control by using feeds that require the minimum line to line voltage while maintaining smooth torque.

22. The system of claim 11 wherein the control law element that implements machine control in a rotating reference frame rotates in synchronization with smooth torque current feeds which include a cogging rejection component and torque producing components.

23. A system for controlling a motor that includes a rotor that prefers certain angular positions over others, the system comprising:

rotor position detection means for generating a rotor position signal representing the angular position of the rotor;

torque rejection means responsive to the rotor position signal for generating an energization signal that varies with the degree to which the rotor prefers the received rotor position over other rotor positions; and

energization means responsive to the energization signal for energizing the motor such to produce an output torque that counteracts any preference of the rotor for certain angular positions;

wherein the energization means includes a control law element that implements machine control by using feeds that produce the maximum torque per sum of rms phase currents.

24. A system for controlling a motor that includes a rotor that prefers certain angular positions over others, the system comprising:

rotor position detection means for generating a rotor position signal representing the angular position of the rotor;

torque rejection means responsive to the rotor position signal for generating an energization signal that varies with the degree to which the rotor prefers the received rotor position over other rotor positions; and

energization means responsive to the energization signal for energizing the motor such to produce an output torque that counteracts any preference of the rotor for certain angular positions;

wherein the energization means includes a control law element that implements machine control by using feeds that require the minimum line to line voltage while maintaining smooth torque.