Drop on demand ink jet printing apparatus

• US 6,331,045 B1
• Filed: 03/13/2001
• Issued: 12/18/2001
• Est. Priority Date: 09/23/1998
• Status: Expired due to Term

• Current Assignee: Xaar Technology Limited (XAAR, PLC)
• Original Assignee: Xaar Technology Limited (XAAR, PLC)
• Inventors: Temple, Stephen, Harvey, Robert A.
• Primary Examiner(s): Gordon, Raquel Yvette
• Application Number:
  US09/804,849
• Time in Patent Office: 280 Days
• Field of Search: 347/54, 347/68, 347/69, 347/70, 347/71, 347/72, 347/50, 347/40, 347/20, 347/44, 347/47, 347/27, 399/261, 361/700, 310/328-330, 298/901
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14209 of finger type, chamber walls consisting integrally of piezoelectric material
• CPC Class Codes: B41J 2002/14225 Finger type piezoelectric element on only one side of the chamber
• CPC Class Codes: B41J 2002/14459 Matrix arrangement of the pressure chambers
• CPC Class Codes: B41J 2202/18 Electrical connection established using vias

Abstract

Drop-on-demand ink jet printing apparatus comprises a nozzle on a nozzle axis; an ink chamber communicating with the nozzle, a piezoelectric actuating structure, said structure extending around the nozzle axis and extending in the direction of the nozzle axis; an actuating surface facing the nozzle, said structure being actuable to move said actuating surface in the direction of the nozzle axis to effect droplet ejection through the nozzle; and electrodes for applying an actuating electric field to the actuating structure.

Claims

1. Drop-on-demand ink jet printing apparatus comprising a nozzle on a nozzle axis;

an ink chamber communicating with the nozzle;

a piezoelectric actuating structure, said structure extending around the nozzle axis and extending in the direction of the nozzle axis;

an actuating surface bounding the chamber and facing towards the nozzle, said structure being actuable to move said actuating surface in the direction of the nozzle axis to effect droplet ejection through the nozzle; and

electrodes for applying an actuating electric field to the actuating structure.

2. Apparatus according to claim 1, wherein the electrodes comprise a first electrode on a face of the actuating structure abutting the ink chamber and a second electrode on an opposing face of the actuating structure isolated from the ink chamber.

3. Apparatus according to claim 2, wherein the first electrode is ground.

4. Apparatus according to claim 1, wherein the ink chamber extends radially about the nozzle axis, and the actuating structure is actuable to move the actuating surface in the direction of the nozzle axis to effect, through acoustic wave travel in the ink chamber radially of the axis of the nozzle, droplet deposition through the nozzle.

5. Apparatus according to claim 4, wherein the ink chamber extends a radial distance R from the nozzle axis and the actuating structure is actuable to move in the direction of the nozzle axis in a time which is at most half of the time R/c, where c is the speed of sound through ink in the ink chamber.

6. Apparatus according to claim 4, wherein the ink chamber is bounded by a generally circular structure providing a change in acoustic impedance serving to reflect acoustic waves traveling in the ink chamber radially of the nozzle axis.

7. Apparatus according to claim 6, wherein said change in acoustic impedance is effected through a change in ink depth in the direction of the nozzle axis.

8. Apparatus according to claim 6, wherein said circular structure defines an annulus of ink about the ink chamber which in the direction of the nozzle axis is of a depth different from the depth of the ink chamber.

9. Apparatus according to claim 4, wherein the ink chamber extends a radial distance R from the nozzle axis and the actuating structure is actuable to move in the direction of the nozzle axis in a time which is at most half of the time R/c, where c is the speed of sound through ink in the ink chamber.

10. Apparatus according to claim 4, wherein the ink chamber is bounded by a generally circular structure providing a change in acoustic impedance serving to reflect acoustic waves traveling in the ink chamber radially of the nozzle axis.

11. Apparatus according to claim 10, wherein said change in acoustic impedance is effected through a change in ink depth in the direction of the nozzle axis.

12. Apparatus according to claim 10, wherein said circular structure defines an annulus of ink about the ink chamber which in the direction of the nozzle axis is of a depth different from the depth of the ink chamber.

13. Apparatus according to claim 1, further comprising ink supply means in fluid communication with the ink chamber for replenishment of the ink chamber following droplet ejection.

14. Apparatus according to claim 13, wherein the ink supply means is disposed at a plurality of locations disposed circumferentially about the ink chamber.

15. Apparatus according to claim 13, wherein the ink supply means serves to supply ink to the ink chamber around substantially the entire periphery of the ink chamber.

16. Apparatus according to claim 1, wherein the actuating structure tapers towards the nozzle axis.

17. Apparatus according to claim 1, wherein the actuating structure is homogeneous and so poled in relation to the actuating electric field as to deflect in direct mode.

18. Apparatus according to claim 17, wherein the actuating structure is poled in a direction transverse to the faces thereof, the electric field being applied in a direction transverse to the faces of the actuating structure.

19. Apparatus according to claim 1, wherein the actuating structure is homogeneous and so poled in relation to the actuating electric field as to deflect in shear mode.

20. Apparatus according to claim 19, wherein the actuating structure is poled in directions which converge towards the nozzle axis, the electric field being applied in a direction transverse to the faces of the actuating structure.

21. Apparatus according to claim 20, wherein the actuating surface comprises a disc of piezoelectric material, the piezoelectric disc being poled in the direction of the nozzle axis so as to deflect in direct mode upon actuation of the electric field.

22. Apparatus according to claim 1, comprising a plurality of said nozzles, each having a respective nozzle axis, said nozzle axes being provided in parallel;

a plurality of said ink chambers, each extending about a respective nozzle axis; and

a homogeneous piezoelectric sheet having a two dimensional array of said actuating structures, each actuating structure being associated with a respective ink chamber.

23. Drop-on-demand ink jet printing apparatus comprising a nozzle on a nozzle axis;

an ink chamber communicating with the nozzle;

a piezoelectric actuating structure, said structure extending in the direction of the nozzle axis;

an actuating surface bounding the chamber and facing towards the nozzle, said structure being actuable to move said actuating surface in the direction of the nozzle axis to effect droplet ejection through the nozzle; and

electrodes for applying an actuating electric field to the actuating structure, said electrodes comprising a first electrode on a face of the actuating structure abutting the ink chamber and a second electrode on an opposing face of the actuating structure isolated from the ink chamber.

24. Apparatus according to claim 23, wherein the first electrode is ground.

25. Apparatus according to claim 23, wherein the ink chamber extends radially about the nozzle axis, and the actuating structure is actuable to move the actuating surface in the direction of the nozzle axis to effect, through acoustic wave travel in the ink chamber radially of the axis of the nozzle, droplet deposition through the nozzle.

26. Apparatus according to claim 23, further comprising ink supply means in fluid communication with the ink chamber for replenishment of the ink chamber following droplet ejection.

27. Apparatus according to claim 26, wherein the ink supply means is disposed at a plurality of locations disposed circumferentially about the ink chamber.

28. Apparatus according to claim 26, wherein the ink supply means serves to supply ink to the ink chamber around substantially the entire periphery of the ink chamber.

29. Apparatus according to claim 23, wherein the actuating structure tapers towards the nozzle axis.

30. Apparatus according to claim 23, wherein the actuating structure is homogeneous and so poled in relation to the actuating electric field as to deflect in direct mode.

31. Apparatus according to claim 30, wherein the actuating structure is poled in a direction transverse to the faces thereof, the electric field being applied in a direction transverse to the faces of the actuating structure.

32. Apparatus according to claim 23, wherein the actuating structure is homogeneous and so poled in relation to the actuating electric field as to deflect in shear mode.

33. Apparatus according to claim 32, wherein the actuating structure is poled in directions which converge towards the nozzle axis, the electric field being applied in a direction transverse to the faces of the actuating structure.

34. Apparatus according to claim 33, wherein the actuating surface comprises a disc of piezoelectric material, the piezoelectric disc being poled in the direction of the nozzle axis so as to deflect in direct mode upon actuation of the electric field.

35. Apparatus according to claim 23, comprising a plurality of said nozzles, each having a respective nozzle axis, said nozzle axes being provided in parallel;

a plurality of said ink chambers, each extending about a respective nozzle axis; and

a homogeneous piezoelectric sheet having a two dimensional array of said actuating structures, each actuating structure being associated with a respective ink chamber.

36. A method of ink jet printing comprising the steps of establishing a planar body of ink in communication with a nozzle having a nozzle axis, the body of ink extending radially of the nozzle axis;

providing in the body of ink an impedance boundary extending circumferentially of the nozzle axis; and

selectively actuating a piezoelectric actuating structure extending in the direction of the nozzle axis and around the nozzle axis to move an actuating surface in the direction of the nozzle axis so as to establish an acoustic wave travelling radially of the nozzle axis in the ink chamber and reflected by the impedance boundary, thereby to effect ejection of an ink droplet through the nozzle.

37. A method according to claim 36, wherein the body of ink extends a radial distance R from the nozzle axis, the actuating structure being moved in the direction of the nozzle in a time which is at most half of the time R/c, where c is the speed of sound through ink in the ink chamber.

38. A method according to claim 36, wherein electrodes are provided for applying an actuating electric field to the actuating structure to effect movement of the actuating structure in the direction of the nozzle axis.

39. A method according to claim 38, wherein the actuating structure tapers towards the nozzle axis.

40. A method according to claim 36, wherein the actuating structure is poled in relation to the actuating electric field as to deflect in direct mode.

41. A method according to claim 40, wherein the actuating structure is poled in a direction transverse to the faces thereof, the actuating electric field being applied in a direction transverse to the faces of the actuating structure.

42. A method according to claim 36, wherein the actuating structure is so poled in relation to the actuating electric field as to deflect in shear mode.

43. A method according to claim 42, wherein the actuating structure is poled in directions which converge towards the nozzle axis, the actuating electric field being applied in a direction transverse to the faces of the actuating structure.

44. A method according to claim 36, wherein the actuating surface comprises a disc of piezoelectric material, the disc being poled in the direction of the nozzle axis so as to deflect in direct mode upon actuation.

45. A method according to claim 36, further comprising the step of replenishing the body of ink following ink droplet ejection by supplying ink thereto.

46. A method according to claim 45, wherein the ink is supplied at a plurality of locations disposed circumferentially about the body of ink.

47. A method according to claim 46, wherein the ink is supplied around substantially the entire periphery of the body of ink.

48. A method according to claim 36, wherein the impedance boundary is provided by changing the ink depth in the body of ink in the direction of the nozzle axis.

49. A method of manufacturing drop-on-demand ink jet printing apparatus, comprising the steps of forming a nozzle plate having a two dimensional array of nozzles each having a nozzle axis, said nozzle axes being parallel;

forming a two dimensional array of actuating structures on a substrate each extending in the direction of a respective nozzle axis and around the respective nozzle axis and being associated respectively with the nozzles, an actuating surface being provided for each actuating structure;

applying electrodes on the actuating structures enabling selective actuation of each wall; and

laminating the nozzle plate and the substrate;

the laminated structure providing a plurality of disc-shaped ink chambers each extending about a respective nozzle axis and communicating with the respective nozzle, such that in the manufactured apparatus, actuation of a selected structure effects drop ejection from the associated nozzle.