Multiple beam laser sculpting system and method

• US 6,331,177 B1
• Filed: 03/23/1999
• Issued: 12/18/2001
• Est. Priority Date: 04/17/1998
• Status: Expired due to Term

• Current Assignee: Amo Manufacturing Usa, Llc (Johnson & Johnson)
• Original Assignee: VISX Incorporated
• Inventors: Munnerlyn, Audrey, Caudle, George
• Primary Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US09/274,499
• Time in Patent Office: 1,001 Days
• Field of Search: 606/2, 606/3, 606/4-6, 606/10-12, 219/121.6, 219/121.61, 219/121.64, 219/121.66, 219/121.69, 219/121.71, 219/121.72, 219/121.85, 128/898
• US Class Current: 606/5
• CPC Class Codes: A61F 2009/00872 Cornea
• CPC Class Codes: A61F 2009/00897 Scanning mechanisms or algorithms
• CPC Class Codes: A61F 9/00804 Refractive treatments
• CPC Class Codes: B23K 26/0613 having a common axis B23K26/0619 takes precedence
• CPC Class Codes: B23K 26/0676 into dependently operating sub-beams, e.g. an array of spots with fixed spatial relationship or for performing simultaneously identical operations

Abstract

The invention improves the laser sculpting of a region of a material to a predetermined shape by improving the smoothness and accuracy of surfaces formed by the sculpting technique. The technique includes projecting plurality of partially overlapping beams toward the region. The invention includes blurring an edge of an ablation to smooth an internal portion of the ablation that is separate from the edge. The blurred edge may be formed by the partially overlapping beams. Using a computer controlled laser delivery system, the position and shape of the overlapping beams may be precisely controlled to sculpt the material to a desired shape according to a laser treatment table.

Claims

1. A method for sculpting a material to effect a predetermined change in shape, the method comprising:

radiating a beam of an ablative energy;

absorbing the energy within a region of the material so as to ablate the region, the ablation having an edge; and

,

shaping the ablation at a distance from the edge by blurring the edge.

2. The method of claim 1, wherein the step of shaping further comprises smoothing the ablation.

3. The method of claim 2, wherein the smoothing step smoothes an internal portion of the ablation, the internal portion being surrounded by and separated from the blurred edge.

4. The method of claim 1, wherein the step of radiating further comprises lasing a laser to produce the beam of ablative energy, the beam comprising a plurality of laser pulses.

5. The method of claim 4, further comprising intercepting the beam with an aperture.

6. The method of claim 5, further comprising projecting an image of the aperture toward the region with an imaging system.

7. The method of claim 6, wherein the imaging step comprises projecting a focused image of the aperture at a distance from the surface and beyond a depth of field of the imaging system.

8. The method of claim 6, further comprising collimating the laser beam near the material by focusing the beam to a waist near a focal point of the imaging system.

9. The method of claim 1, further comprising partially overlapping a plurality of simultaneous laser beams on the region, the beams being directed along a plurality of beam paths.

10. The method of claim 9, wherein the beams comprise a plurality of pulses, and further comprising altering the beam paths at least partially between pulses to translate at least some of the beams across the material.

11. A method of sculpting a lens in a region of a cornea of an eye, the method comprising:

radiating a beam of an ablative energy by lasing a laser to produce a laser beam of the ablative energy, the beam comprising a multiplicity of laser beam pulses;

absorbing the energy within a region of the cornea so as to ablate the region, the ablation having an edge; and

,

shaping the ablation at a distance from the edge by blurring an edge from a single pulse to smooth an internal portion of the ablation, the internal portion

being surrounded by and separate from the blurred edge.

12. The method of claim 11, further comprising overlapping a simultaneous plurality of laser beams within the region.

13. The method of claim 12, further comprising intercepting the beam with an aperture and projecting an image of the aperture toward the surface with an imaging system so that an image of the aperture is focused at a distance from the surface of the cornea and beyond a depth of field of the imaging system.

14. The method of claim 13, further comprising collimating the beams about the region by focusing the beam to a waist about a back focal point of the imaging system.