Double-walled housing, in particular for exhaust gas catalytic converters of motor vehicles and method of producing a double-walled housing

• US 6,334,981 B1
• Filed: 06/20/1997
• Issued: 01/01/2002
• Est. Priority Date: 12/20/1994
• Status: Expired due to Term

• Current Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Original Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Inventors: Wieres, Ludwig
• Primary Examiner(s): Tran, Hien
• Application Number:
  US08/879,594
• Time in Patent Office: 1,656 Days
• Field of Search: 422/168-180, 602/99--00, 55D/IG.30, 298/90
• US Class Current: 422/177
• CPC Class Codes: F01N 13/14 having thermal insulation exhaust manifolds F01N13/102
• CPC Class Codes: F01N 2450/02 Fitting monolithic blocks into the housing
• CPC Class Codes: F01N 2450/22 by welding or brazing
• CPC Class Codes: F01N 2470/26 Tubes being formed by extrusion, drawing or rolling
• CPC Class Codes: F01N 2510/02 for thermal insulation
• CPC Class Codes: F01N 3/2853 using mats or gaskets between catalyst body and housing
• CPC Class Codes: F01N 3/2864 the mats or gaskets comprising two or more insulation layers
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

A double-walled housing, in particular for exhaust gas catalytic converters of motor vehicles, includes an inner jacket and an outer jacket approximately concentrically surrounding and spaced apart from the inner jacket. The inner and outer jackets rest tightly against one another at both end surfaces. The inner jacket is kept under compressive strain at least at two end regions by constrictions of the outer jacket. The outer jacket has embossed features oriented toward the inner jacket. The housing is produced by deforming the inner jacket by rolling a metal sheet into cylindrical or conical form while maintaining a parting line. The outer jacket is deformed by rolling a metal sheet into cylindrical or conical form and by connecting mutually meeting edges by a joining technique. The inner jacket is disposed in the outer jacket and the outer jacket is plastically deformed inward over its entire circumference on both end surfaces in such a way that the inner jacket is kept under compressive strain. The outer jacket is provided beforehand or simultaneously with embossed features oriented toward the inner jacket.

Claims

1. A double-walled housing, comprising:

an inner jacket having two at least elastically deformed end regions; and

an outer jacket approximately concentrically surrounding said inner jacket at a spacing, said outer jacket having constrictions at said two at least elastically deformed end regions tightly resting against said inner jacket and keeping said inner jacket under compressive strain at least at said two at least elastically deformed end regions, and said outer jacket having embossed features oriented toward said inner jacket; and

said constrictions of said outer jacket and said two at least elastically deformed end regions of said inner jacket forming compression joint structures for securing said inner jacket in said outer jacket.

2. The double-walled housing according to claim 1, wherein said embossed features are formed all the way around in circumferential direction on said outer jacket.

3. The double-walled housing according to claim 2, wherein said embossed features are beads formed in said outer jacket.

4. The double-walled housing according to claim 1, wherein said embossed features do not touch said inner jacket.

5. The double-walled housing according to claim 1, wherein said embossed features at least partially touch said inner jacket.

6. The double-walled housing according to claim 1, including at least one thermally insulating layer or coating disposed between said outer jacket and said inner jacket.

7. The double-walled housing according to claim 6, wherein said thermally insulating coating is a heat-reflecting layer.

8. The double-walled housing according to claim 1, wherein said outer jacket is a rolled metal sheet having edges meeting one another and having a joining seam formed along said edges.

9. The double-walled housing according to claim 8, wherein said joining seam is a weld seam.

10. The double-walled housing according to claim 8, wherein said joining seam is a laser-weld seam.

11. The double-walled housing according to claim 1, wherein said inner jacket is a shaped metal sheet having edges with a parting line formed therebetween.

12. The double-walled housing according to claim 11, wherein said shaped metal sheet is a rolled metal sheet having one of a substantially circular, elliptical, and oval cross-section taken with respect to a longitudinal axis thereof.

13. The double-walled housing according to claim 11, wherein said shaped metal sheet is a rolled metal sheet having one of a substantially circular, elliptical, and oval cross-section taken with respect to a longitudinal axis thereof, the cross section having a cross-sectional area decreasing along the longitudinal axis.

14. The double-walled housing according to claim 1, wherein said inner jacket has edges defining a parting line and pressed against one another by said outer jacket.

15. The double-walled housing according to claim 1, wherein said inner jacket has a wall thickness of from 0.3 to 1 mm.

16. The double-walled housing according to claim 1, wherein said inner jacket has a wall thickness of approximately 0.5 mm.

17. The double-walled housing according to claim 1, wherein said outer jacket has a wall thickness of from 0.3 to 1 mm.

18. The double-walled housing according to claim 1, wherein said outer jacket has a wall thickness of approximately 0.5 mm.

19. The double-walled housing according to claim 1, wherein said inner jacket and said outer jacket have a maximum spacing therebetween of approximately 0.3 to 4 mm.

20. The double-walled housing according to claim 1, wherein said inner jacket and said outer jacket have a maximum spacing therebetween of approximately 0.5 to 1 mm.

21. The double-walled housing according to claim 1, wherein said embossed features are distributed approximately uniformly lengthwise over said outer jacket.

22. A catalytic converter, comprising:

a double-walled housing having a cylindrical interior, an inner jacket having two at least elastically deformed end regions, and an outer jacket approximately concentrically surrounding said inner jacket at a spacing, said outer jacket having constrictions at said two at least elastically deformed end regions tightly resting against said inner jacket and keeping said inner jacket under compressive strain at least at said two at least elastically deformed end regions, and said outer jacket having embossed features oriented toward said inner jacket;

said constrictions of said outer jacket and said two at least elastically deformed end regions of said inner jacket forming compression joint structures for securing said inner jacket in said outer jacket; and

a catalyst carrier disposed in said cylindrical interior.

23. A catalytic converter, comprising:

a double-walled housing having a conical interior, an inner jacket having two at least elastically deformed end regions, and an outer jacket approximately concentrically surrounding said inner jacket at a spacing, said outer jacket having constrictions at said two at least elastically deformed end regions tightly resting against said inner jacket and keeping said inner jacket under compressive strain at least at said two at least elastically deformed end regions, and said outer jacket having embossed features oriented toward said inner jacket;

said constrictions of said outer jacket and said two at least elastically deformed end regions of said inner jacket forming compression joint structures for securing said inner jacket in said outer jacket; and

a catalyst carrier disposed in said conical interior.