Electrolysis cells

• US 6,337,008 B1
• Filed: 06/12/2000
• Issued: 01/08/2002
• Est. Priority Date: 06/12/2000
• Status: Expired due to Fees

• Current Assignee: Alcan Incorporated (Rio Tinto Limited)
• Original Assignee: Alcan Incorporated (Rio Tinto Limited)
• Inventors: Creber, David K., Christensen, Jorgen, Holywell, George C.
• Primary Examiner(s): Gorgos, Kathryn
• Assistant Examiner(s): Parsons, Thomas H
• Application Number:
  US09/591,408
• Time in Patent Office: 575 Days
• Field of Search: 204/245, 204/247, 205/357
• US Class Current: 205/357
• CPC Class Codes: C25C 7/005 of cells for the electrolysis of melts C25C7/02 - C25C7/06 take precedence

Abstract

An electrolysis cell for recovery of metals that are lighter than the electrolyte used in the cell. The cell makes use of multiple electrode assemblies, and each assembly is provided with an individual hood at the top forming a gas collection chamber. The hood of each assembly collects gas generated by the assembly and isolates the gas thus generated from gas generated by other assemblies and from metal collecting in the cell outside the hoods. The invention also relates to an integrated unit made up of an electrode assembly and an associated hood for use in a cell of the above kind, and a method of recovering metal by operating a cell of the above kind.

Claims

1. An electrolysis cell for recovery of a metal by electrolysis from a molten electrolyte containing a metal compound, wherein the molten metal has a density lower than the molten electrolyte and the compound produces a gas during electrolysis that reacts on contact with the molten metal, the cell having a housing containing a plurality of electrode assemblies each including an anode, a cathode and at least one interpolar electrode disposed between said anode and said cathode so as to form interpolar spaces in which electrolysis occurs, and connections for conveying electrical current to and from said electrode assemblies;

wherein each electrode assembly is provided with a hood enclosing an upper portion of the electrode assembly including the cathode of said assembly, such that the hood in operation provides a gas collection chamber such that said gas generated by each said electrode assembly is isolated from other electrode assemblies and from metal collecting in said housing outside each said hood.

2. The cell of claim 1, wherein the hood of each electrode assembly has a lower edge, and wherein said lower edge and an outer surface of the cathode are in a spaced relationship, so that in operation, electrolyte flow containing metal formed on the electrodes can flow over the top of the cathode and under the lower edge of the hood all around said lower edge of the hood.

3. The cell of claim 1, wherein the cell has a cell roof and the hood of each electrode assembly is at least partially removable through said cell roof when required for replacement, maintenance or repair.

4. The cell of claim 3, wherein the hood of each electrode assembly is fully removable from the cell through said cell roof.

5. The cell of claim 3, wherein the hood comprises a generally horizontal upper element and a generally vertical annular element, said elements being separable and at least the upper element being removable through said cell roof.

6. The cell of claim 5, wherein each said electrode assembly is removable from said cell through said roof while said annular element of said hood remains in said housing.

7. The cell of claim 3, wherein the hood of each electrode assembly is removable independently of the hood of each other assembly.

8. The cell of claim 1, wherein said housing includes a cell roof, and said connections include a cathode bus bar for each assembly, said cathode bus bar extending into said housing through said roof and connecting to said cathode while remaining outside said hood.

9. The cell of claim 8, wherein said cathode bus bar of each electrode assembly is removable through said roof along with said electrode assembly.

10. The cell of claim 1, wherein said hood is sealed to the cathode at a lower end thereof except for at least one aperture to allow metal-containing electrolyte to exit said hood.

11. The cell of claim 10, wherein there is a plurality of apertures uniformly distributed around the periphery of said hood.

12. The cell of claim 10, wherein said aperture has a plate extending outwardly and upwardly into an interior of said housing to deflect said metal-containing electrolyte to a surface of a body of electrolyte held in said housing.

13. The cell of claim 10, wherein the cathode of each electrode assembly has a generally horizontal plate extending from the periphery thereof, and said lower end of said hood engages said plate, except at said aperture, to cause said lower edge to be sealed.

14. The cell of claim 1, wherein said housing has side regions on opposite sides of a longitudinal center line and said electrode assemblies are provided in both said side regions of the housing.

15. The cell of claim 1, wherein each hood has a vent for removal of electrolysis gases from said gas collection chamber.

16. The cell of claim 15, wherein each of said vents has a control valve within the said vent.

17. The cell of claim 1, wherein each hood and associated electrode assembly form an integral unit.

18. An electrolysis cell for recovery of a metal by electrolysis from a molten electrolyte containing a metal compound, wherein the molten metal has a density lower than the molten electrolyte and the compound produces a gas during electrolysis that reacts on contact with the molten metal, the cell having a housing containing a plurality of electrode assemblies each including an anode, a cathode and at least one bipolar electrode disposed between said anode and said cathode so as to form interpolar spaces in which electrolysis occurs and the cathode forms an electrically and mechanically continuous surface surrounding the outermost at least one bipolar electrode, and connections for conveying electrical current to and from said electrode assemblies;

wherein each electrode assembly is provided with a hood enclosing an upper portion of said assembly such that (a) the hood in operation provides a gas collection chamber such that said gas generated by the said electrode assembly is isolated from the remaining electrode assemblies, and (b) the hood and outer surface of the cathode are in a spaced relationship so that in operation, electrolyte flow containing the metal formed on the electrodes can flow over the top of the cathode and under the edge of the hood substantially adjacent the cathode over which it flowed.

19. An integral electrolysis unit comprising an electrode assembly having an anode, a cathode and at least one interpolar electrode, and a hood encircling an upper end of said electrode assembly, said hood including a lower end sealed in a gas-tight manner against a periphery of said cathode, except at at least one open aperture at a point on said periphery of said cathode.

20. A method of recovering a metal by electrolysis from a molten electrolyte containing a metal compound, the molten metal having a density lower than the molten electrolyte and the compound producing a gas during electrolysis that reacts on contact with the molten metal, in which electrolysis is conducted in a cell having a housing containing a plurality of electrode assemblies each including an anode, a cathode and at least one interpolar electrode disposed between said anode and said cathode so as to form interpolar spaces in which electrolysis occurs, and connections for conveying electrical current to and from said electrode assemblies;

wherein said gas from each electrode assembly is collected in a hood enclosing an upper portion of the electrode assembly including the cathode of said assembly and providing a gas collection chamber, such that said gas generated by each said electrode assembly is isolated from other electrode assemblies and from metal collecting in said housing outside each said hood.

21. The method of claim 20, wherein metal-containing molten electrolyte from each electrode assembly is caused to flow under a lower end of said hood at substantially all points around a periphery of said lower end of the hood.

22. The method of claim 20 wherein the electrolyte flow through each electrode assembly is controlled by at least one control parameter selected from the group consisting of the depth of immersion of said hood in said electrolyte, and the vacuum applied to the said hood;

said control parameter being used to equalize the performance of the said plurality of electrode assemblies in a cell.