Modular solarium kit comprising frame members with arcuate recesses and flexible, heat shrinking window panels with locking edge frames

• US 6,338,226 B1
• Filed: 10/18/1999
• Issued: 01/15/2002
• Est. Priority Date: 10/18/1999
• Status: Expired due to Term

• Current Assignee: Satisfaction Garantis, LLC
• Original Assignee: Mario Gauthier
• Inventors: Gauthier, Mario, Saint-Amour, Jean
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): SLACK, NAOKO N
• Application Number:
  US09/419,625
• Time in Patent Office: 820 Days
• Field of Search: 52/63, 522/22, 522/73, 52D/IG.17, 526/45, 526/46, 160/395, 160/392, 160/327, 47/17
• US Class Current: 52/63
• CPC Class Codes: A01G 9/14 Greenhouses cloches A01G13/04
• CPC Class Codes: E04B 1/0046 Loggias
• CPC Class Codes: E04D 2003/0875 on the ridge of the roof or on intersecting roof parts
• CPC Class Codes: E04H 15/644 the fixing members being a beading
• CPC Class Codes: Y02A 40/25 Greenhouse technology, e.g. cooling systems therefor
• CPC Class Codes: Y10S 52/17 with transparent walls or roof, e.g. sunroom

Abstract

A solarium includes window panel frames for supporting a plurality of window panels. Each window panel frame comprises a set of frame members defining a first surface, a diametrically opposed second surface, and a pair of third surfaces extending therebetween. The third surfaces define a third surface connecting recess positioned adjacent their corresponding intersection with the first surfaces. The window panels are made of thin and flexible sheets of material, such as heat shrinkable polymeric resin. A panel locking component is attached to the marginal edges of the window panels. The panels are undersized relative to the window frames when not mounted thereto, are secured to the window panel frame using the panel locking components, and then heat shrunk to a tensed state.

Claims

1. A solarium comprising:

a frame for supporting at least one window panel, said frame including a set of generally elongated frame members, each of said frame members having a generally rectangular cross-sectional configuration defining a frame member first peripheral surface, a substantially diametrically opposed frame member second peripheral surface and a pair of frame member third peripheral surfaces extending therebetween;

at least one of said frame member third peripheral surfaces defining a corresponding third surface connecting recess positioned adjacent its corresponding intersection with said frame member first peripheral surface;

said frame member second peripheral surface defining at least one second surface connecting recess positioned adjacent its intersection with at least one of said frame member third peripheral surface;

at least one window panel mounted to said frame.

2. A solarium as recited in claim 1 wherein said second surface and third surface connecting recesses have a generally truncated disc-shaped cross-sectional configuration defining at least one recess retaining edge.

3. A solarium as recited in claim 2 wherein each of said connecting recesses has a pair of opposed retaining edges.

4. A solarium as recited in claim 2 wherein each of said connecting recesses defines a generally arcuate inner segment and a generally flat outer segment intersecting said inner segment.

5. A solarium as recited in claim 4 wherein the intersection between said inner and outer segments defines a generally rounded contour.

6. A solarium as recited in claim 4 wherein said outer segment of said retaining edges part of said second surface connecting recesses extends in a generally perpendicular relationship relative to said frame member third peripheral surfaces.

7. A solarium as recited in claim 4 wherein said outer segment of said retaining edges adjacent said frame member first peripheral surface part of said second surface connecting recesses extends at an angle relative to said frame member first peripheral surface.

8. A solarium as recited in claim 1 further comprising a first spacing segment extending between said second surface connecting recesses, a second spacing segment extending between said second surface connecting recesses and a pair of third spacing segments each extending respectively between corresponding second surface and third surface connecting recesses.

9. A solarium as recited in claim 1 further comprising at least one guiding protuberance extending from an inner surface part of said third spacing segment.

10. A solarium as recited in claim 2 further including a panel locking component attached to at least one edge of said window panel by a locking component-to-window panel attachment means;

said panel locking component defining a first locking tongue and a second locking tongue;

said first locking tongue and said second locking tongue defining a locking channel therebetween;

said first locking tongue defining a first locking tongue first end and a first locking tongue second end;

said second locking tongue defining a second locking tongue first end and a second locking tongue second end;

said first and second locking tongues being pivotally attached together by an hinge means;

said hinge means allowing said first and second locking tongues to pivot relative to each other between an unlocking configuration wherein they are in a relatively proximal relationship relative to each other and a locking configuration wherein they are in a substantially spaced relationship relative to each other.

11. A solarium as recited in claim 10 wherein said first locking tongue, said second locking tongue and said connecting recesses are configured and sized so that in said locking configuration said first or second locking tongues frictionally abut against said retaining edge thus creating a retaining force therebetween.

12. A solarium as recited in claim 11 wherein said second locking tongue defines a locking groove formed on its outer surface adjacent said second locking tongue second end;

said locking groove being configured and sized for substantially fittingly receiving said retaining edge therein when said panel locking component is suitably positioned within a connected recess and said first and second locking tongues are in said locking configuration.

13. A solarium as recited in claim 10 wherein said panel locking component further includes a biasing means for biasing said first locking tongue and said second locking tongue towards said locking configuration.

14. A solarium as recited in claim 13 wherein said first locking tongue second end merges integrally with said second locking tongue first end at a merging area made out of a resilient material;

whereby said merging area is adapted to act both as said hinge and biasing means.

15. A solarium as recited in claim 10 wherein said locking component-to-window panel attachment means includes a substantially flat attachment segment extending outwardly from said first locking tongue first end in a generally parallel relationship therewith.

16. A solarium as recited in claim 1 wherein said window panel is made of a relatively thin and flexible sheet of material and wherein said window panel is configured and sized so as to be in a tense state when mounted to its corresponding window peripheral frame.

17. A solarium as recited in claim 16 wherein said window panel is made of a material allowing selective size adjustment thereof;

whereby said window panel is undersized relative to said window peripheral frame when not mounted thereto and whereby during the mounting operation said window panel is adapted to be first secures to said window frame and then shrunk to a tensed state.

18. A solarium as recited in claim 17 wherein said window panel is made out of a temperature shrinkable material.

19. A solarium as recited in claim 16 wherein said window panel is made of a material allowing selective size adjustment thereof;

whereby said window panel is undersized relative to said window peripheral frame when not mounted thereto and whereby during the mounting operation said window panel is adapted to be first heated so as to expand, once expanded said window panel is secured to said window frame and then allowed to cool so as to shrink to a tensed state.

21. The improvement of claim 19 further including a panel locking component attached to at least one edge of said window panel by a locking component-to-window panel attachment means;

said panel locking component defining a first locking tongue and a second locking tongue;

said first locking tongue and said second locking tongue defining a locking channel therebetween;

said first locking tongue defining a first locking tongue first end and a first locking tongue second end;

said second locking tongue defining a second locking tongue first end and a second locking tongue second end;

said first and second locking tongues being pivotally attached together by an hinge means;

said hinge means allowing said first and second locking tongues to pivot relative to each other between an unlocking configuration wherein they are in a relatively proximal relationship relative to each other and a locking configuration wherein they are in a substantially spaced relationship relative to each other.

20. In a solarium having a set of generally elongated frame members defining at least one window peripheral frame therebetween, the improvement wherein each of said frame members has a frame member outer surface;

said frame member outer surface defining at least one connecting recess;

a window panel mounted within said window peripheral frame;

said window panel being made of a relatively thin and flexible sheet of material;

said window panel being configured and sized so as to be in a tense state when mounted to said window peripheral frame.

22. A kit for forming a solarium, said kit comprising a set of generally elongated frame members defining at least one window peripheral frame therebetween, each of said frame members having a frame member outer surface;

said frame member outer surface defining at least one connecting recess;

a window panel mounted within said window peripheral frame;

said window panel being made of a relatively thin and flexible sheet of material;

said window panel being configured and sized so as to be in a tense state when mounted to said window peripheral frame.

23. A method for constructing a solarium, said method comprising the steps of:

erecting a frame structure wherein said frame structure comprises a set of frame members together defining at least one window panel frame;

securing a sheet locking component along marginal edges of a window panel;

securing said sheet locking component to said window panel frame;

shrinking said window panel until the latter reaches a tensioned state.

24. A solarium comprising:

a frame for supporting at least one window panel, said frame including a set of generally elongated frame members, each of said frame members having a generally rectangular cross-sectional configuration defining a frame member first peripheral surface, a substantially diametrically opposed frame member second peripheral surface and a pair of frame member third peripheral surfaces extending therebetween;

at least one of said frame member third peripheral surfaces defining a corresponding third surface connecting recess positioned adjacent its corresponding intersection with said frame member first peripheral surface;

at least one window panel mounted to said frame;

said second surface and third surface connecting recesses having a generally truncated disc-shaped cross-sectional configuration defining at least one recess retaining edge;

a panel locking component being attached to at least one edge of said window panel by a locking component-to-window panel attachment means;

said panel locking component defining a first locking tongue and a second locking tongue;

said first locking tongue and said second locking tongue defining a locking channel therebetween;

said first locking tongue defining a first locking tongue first end and a first locking tongue second end;

said second locking tongue defining a second locking tongue first end and a second locking tongue second end;

said first and second locking tongues being pivotally attached together by an hinge means;

said hinge means allowing said first and second locking tongues to pivot relative to each other between an unlocking configuration wherein they are in a relatively proximal relationship relative to each other and a locking configuration wherein they are in a substantially spaced relationship relative to each other;

said first locking tongue, said second locking tongue and said connecting recesses being configured and sized so that in said locking configuration said first or second locking tongues frictionally abut against said retaining edge thus creating a retaining force therebetween;

said second locking tongue defining a locking groove formed on its outer surface adjacent said second locking tongue second end;

said locking groove being configured and sized for substantially fittingly receiving said retaining edge therein when said panel locking component is suitably positioned within a connected recess and said first and second locking tongues are in said locking configuration.

25. A method for constructing a solarium, said method comprising the steps of:

erecting a frame structure wherein said frame structure comprises a set of frame members together defining at least one window panel frame;

securing a sheet locking component along marginal edges of a window panel, said window panel being undersized relative to said window panel frame when not mounted thereto;

securing said sheet locking component to said window panel frame;

heating said window panel so as to expand the latter to a size allowing it to be mounted to said at least one window panel frame;

mounting said window panel in its expanded state to said at least one window panel frame;

allowing said window panel to cool down and to shrink to a tensioned state.