Electrical connector assembly with seal

• US 6,338,651 B1
• Filed: 08/10/2000
• Issued: 01/15/2002
• Est. Priority Date: 08/10/2000
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Reese, Gregory S., Ruberto, Michael M, Bakker, John H., Herlinger, George Raymond, Svette, Joseph Albert Jr.
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): Prasad, Chandrika
• Application Number:
  US09/636,403
• Time in Patent Office: 523 Days
• Field of Search: 439/559, 439/277, 439/281, 439/589, 439/560, 439/587, 439/556, 439/588, 439/247, 439/248
• US Class Current: 439/559
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 13/74 Means for mounting coupling parts in openings of a panel

Abstract

An electrical connector assembly supports a number of terminals as they extend through a wall such as one might find in a headlamp housing to mate with mating terminals outside the housing. The electrical connector assembly includes an elongated conduit or housing for supporting the terminals as they extend through the wall, where the conduit has a flange extending radially outwardly from one end of the conduit. The connector assembly also includes a seal having a jacket portion extending around the conduit adjacent the flange, and a skirt portion extending radially outwardly from the conduit and over the flange to effect a seal between the electrical connector assembly and the wall.

Claims

1. An electrical connector assembly for supporting at least one terminal as it extends through a wall and mates with a mating terminal, the electrical connector assembly comprising:

an elongated conduit for supporting the terminal as the terminal extends through the wall, the conduit having a flange extending radially outwardly from one end of the conduit and the opposite end of the conduit projected through the wall;

the wall having a shroud projecting from the wall and disposed circumferentially about the conduit and axially between the flange and the opposite end of the conduit;

a seal having a jacket portion extending around the conduit adjacent the flange and disposed radially between the conduit and the shroud, and a skirt portion extending radially outwardly from the conduit and over the flange to effect a seal between the electrical connector assembly and the wall; and

wherein the jacket portion of the seal includes a first flexible rib extending radially outwardly to engage the projecting shroud of the wall and form a seal between the wall and the electrical connector assembly.

2. The electrical connector assembly of claim 1 wherein the jacket portion of the seal includes a second flexible rib disposed between the first flexible rib and the skirt portion and extending radially outwardly to engage the wall and form another seal between the wall and the electrical connector assembly.

3. The electrical connector assembly of claim 1 wherein the skirt portion defines a channel extending around the jacket portion.

4. The electrical connector assembly of claim 1 wherein the jacket portion of the seal includes an insertion end disposed on the side of the first rib opposite the second rib, the insertion end tapering radially inwardly.

5. The electrical connector assembly of claim 1 wherein the seal is made from silicone.

6. The electrical connector assembly of claim 1 wherein the seal includes at least one retaining tab engaging the flange.

7. An electrical connector assembly for supporting at least one terminal as it extends through a wall and mates with a mating terminal, the electrical connector assembly comprising:

an elongated conduit for supporting the terminal as the terminal extends through the wall, the conduit having a flange extending radially outwardly from one end of the conduit and the opposite end of the conduit projected through the wall;

a seal having a jacket portion and a skirt, the jacket portion extending around the conduit adjacent the flange, the jacket portion disposed radially between the conduit and a shroud projecting from the wall, the skirt portion extending radially outwardly from the conduit and over the flange to effect a seal between the electrical connector assembly and the wall; and

the jacket portion of the seal having a first flexible rib extending radially outwardly to engage the shroud of the wall thereby forming a seal between the wall and the electrical connector assembly.