Medical diagnostic ultrasonic transducer probe and imaging system for use with a position and orientation sensor

• US 6,338,716 B1
• Filed: 11/24/1999
• Issued: 01/15/2002
• Est. Priority Date: 11/24/1999
• Status: Expired due to Term

• Current Assignee: Siemens Medical Solutions USA Incorporated (Siemens AG)
• Original Assignee: Acuson Corporation (Siemens AG)
• Inventors: Molinari, Joseph J., Petersen, Timothy E., Little, Sean C., Gallinat, Douglas J., Hossack, John A.
• Primary Examiner(s): Lateef, Marvin M.
• Assistant Examiner(s): PATEL, MAULIN M
• Application Number:
  US09/448,129
• Time in Patent Office: 783 Days
• Field of Search: 600/459, 600/437, 600/443, 600/407, 600/444, 600/455
• US Class Current: 600/459
• CPC Class Codes: A61B 8/0833 involving detecting or locating foreign bodies or organic structures
• CPC Class Codes: A61B 8/4254 using sensors mounted on the probe
• CPC Class Codes: A61B 8/4438 Means for identifying the diagnostic device, e.g. barcodes
• CPC Class Codes: G01S 15/899 Combination of imaging systems with ancillary equipment
• CPC Class Codes: G01S 7/5208 with integration of processing functions inside probe or scanhead

Abstract

The preferred embodiments described herein provide a medical diagnostic ultrasonic transducer probe and imaging system for use with a position and orientation sensor. In one preferred embodiment, an ultrasonic transducer probe comprises a position and orientation sensor and a memory device comprising calibration data for the position and orientation sensor. The memory device is adapted to provide the calibration data to a medical diagnostic ultrasound imaging system coupled with the ultrasonic transducer probe. In another preferred embodiment, a medical diagnostic ultrasound imaging system comprises a memory device comprising a plurality of position and orientation sensor calibration data. Each of the plurality of position and orientation sensor calibration data is associated with a respective ultrasonic transducer probe family. In operation, identification of a probe family of an ultrasonic transducer probe is provided to the ultrasound system. The ultrasound system then selects the position and orientation sensor calibration data corresponding to the identified probe family.

Claims

1. For use with a medical diagnostic ultrasound imaging system, an ultrasonic transducer probe comprising:

a position and orientation sensor; and

a memory device comprising calibration data for the position and orientation sensor, wherein the memory device is adapted to provide the calibration data to a medical diagnostic ultrasound imaging system coupled with the ultrasonic transducer probe.

9. The invention of claim 1, 2, 3, or 4, wherein the position and orientation sensor calibration data correlates an origin of the position and orientation sensor with an origin of a center acoustic line generated by the ultrasonic transducer probe.

10. The invention of claim 1, 2, 3, or 4, wherein the position and orientation sensor is selected from the group consisting of a magnetic sensor, an optical sensor, an accelerometer, and an acoustic sensor.

11. The invention of claim 1, 2, 3, or 4, wherein the position and orientation sensor is removably attachable to the ultrasonic transducer probe and is reattachable without subsequent position-and-orientation calibration.

23. The invention of claim 1, 2, 3, or 4, wherein the position and orientation sensor is directly attached to the ultrasonic transducer probe.

24. The invention of claim 1, 2, 3, or 4, wherein the position and orientation sensor is attached to the ultrasonic transducer probe with at least one adapter.

2. In a medical diagnostic ultrasound imaging system coupled with an ultrasonic transducer probe comprising a position and orientation sensor, a method of providing position and orientation sensor calibration data to the medical diagnostic ultrasound imaging system, the method comprising:

(a) providing an ultrasonic transducer probe comprising a position and orientation sensor and a memory device comprising calibration data for the position and orientation sensor;

(b) coupling the ultrasonic transducer probe with a medical diagnostic ultrasound imaging system; and

(c) providing the calibration data to the medical diagnostic ultrasound imaging system from the memory device of the ultrasonic transducer probe.

26. The invention of claim 2 or 4 further comprising:

(d) acquiring, with the ultrasonic transducer probe and position and orientation sensor, a plurality of two-dimensional ultrasound images with position and orientation data; and

(e) forming a three-dimensional reconstruction of said plurality of two-dimensional ultrasound images.

3. A medical diagnostic ultrasound imaging system comprising:

a memory device comprising a plurality of position and orientation sensor calibration data, each of said plurality of position and orientation sensor calibration data being associated with a respective ultrasonic transducer probe family; and

an ultrasonic transducer probe associated with an ultrasonic transducer probe family, the ultrasonic transducer probe comprising;

a position and orientation sensor; and

a probe family identifier identifying the ultrasonic transducer probe family;

wherein the medical diagnostic ultrasound imaging system selects the position and orientation sensor calibration data corresponding to the ultrasonic transducer probe family identified by the probe family identifier.

7. The invention of claim 3 or 4, wherein the ultrasonic transducer probe family comprises two or more ultrasonic transducer probes that have substantially the same position and orientation sensor calibration data.

8. The invention of claim 3 or 4, wherein the ultrasonic transducer probe family comprises two or more ultrasonic transducer probes, each comprising a position and orientation sensor locating feature located in substantially the same location on each of said two or more ultrasonic transducer probes.

25. The invention of claim 3 or 4, wherein the medical diagnostic ultrasound imaging system comprises an auxiliary computer, and wherein the auxiliary computer comprises the memory device comprising the plurality of position and orientation sensor calibration data.

27. The invention of claim 3, wherein the probe family identifier comprises a second memory device.

28. The invention of claim 3, wherein the probe family identifier comprises a bar code.

29. The invention of claim 3, wherein the probe family identifier comprises a binary pin code.

30. The invention of claim 3, wherein the probe family identifier comprises a permanent memory device.

31. The invention of claim 3, wherein the probe family identifier comprises a volatile memory device.

4. In a medical diagnostic ultrasound imaging system coupled with an ultrasonic transducer probe comprising a position and orientation sensor, a method of selecting position and orientation sensor calibration data, the method comprising:

(a) providing a medical diagnostic ultrasound imaging system comprising a memory device comprising a plurality of position and orientation sensor calibration data, each of said plurality of position and orientation sensor calibration data being associated with a respective ultrasonic transducer probe family;

(b) providing the medical diagnostic ultrasound imaging system with an identification of an ultrasonic transducer probe family of an ultrasonic transducer probe coupled with the medical diagnostic ultrasound imaging system; and

(c) selecting the position and orientation calibration data associated with the ultrasonic transducer probe family of the ultrasonic transducer probe.

5. The invention of claim 4, wherein the ultrasonic transducer probe comprises a probe family identifier identifying the ultrasonic transducer probe family, and wherein the identification of the ultrasonic transducer probe family is provided to the medical diagnostic ultrasound imaging system from the probe family identifier of the ultrasonic transducer probe.

6. The invention of claim 4, wherein a user of the ultrasonic transducer probe manually provides the medical diagnostic ultrasound imaging system with the identification of the ultrasonic transducer probe family.

12. A method for manufacturing an ultrasonic transducer probe adapted for use with a medical diagnostic ultrasound imaging system, the method comprising:

(a) based on predetermined position and orientation sensor calibration data, determining a location on an ultrasonic transducer probe for a position and orientation sensor;

(b) determining a location of a locating feature on the ultrasonic transducer probe, the locating feature adapted to locate the position and orientation sensor at the location determined in (a); and

(c) manufacturing the ultrasonic transducer probe with the locating feature at the location determined in (b);

whereby the locating feature allows the position and orientation sensor to be attached to the ultrasonic transducer probe without subsequent position-and-orientation calibration.

13. The invention of claim 12, wherein the ultrasonic transducer probe is manufactured in (c) using an injection molding process.

14. The invention of claim 12, wherein the ultrasonic transducer probe is manufactured in (c) using a computer numerical control (CNC) machining process.

15. The invention of claim 12, wherein the ultrasonic transducer probe comprises a housing portion and a cable portion, and wherein the locating feature is formed in an insert located between the housing portion and the cable portion.

16. The invention of claim 12, wherein the ultrasonic transducer probe comprises a housing portion and a cable portion, and wherein the locating feature is formed in the housing portion proximate to the cable portion.

17. The invention of claim 12, wherein the ultrasonic transducer probe comprises a housing portion and a cable portion, and wherein the locating feature is formed in the cable portion proximate to the housing portion.

18. The invention of claim 17, wherein the cable portion comprises a strain relief portion, and wherein the locating feature is formed in the strain relief portion.

19. The invention of claim 12, wherein the locating feature is adapted to allow the position and orientation sensor to be repeatably attached to the ultrasonic transducer probe.

20. The invention of claim 12, wherein the predetermined position and orientation sensor calibration data is determined by calibrating a transducer prototype.

21. The invention of claim 12, wherein the ultrasonic transducer probe is associated with an ultrasonic transducer probe family and wherein the method further comprises providing the ultrasonic transducer probe with a probe family identifier identifying the ultrasonic transducer probe family associated with the ultrasonic transducer probe.

22. The invention of claim 12 further comprising providing the ultrasonic transducer probe with a memory device comprising the predetermined position and orientation sensor calibration data.