Arc fault detector with circuit interrupter

• US 6,339,525 B1
• Filed: 09/30/1999
• Issued: 01/15/2002
• Est. Priority Date: 12/19/1997
• Status: Expired due to Term

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Zaretsky, Albert, Bradley, Roger M., Rose, William J., Pearse, James N., Neiger, Benjamin B.
• Primary Examiner(s): SHERRY, MICHAEL JUDE
• Application Number:
  US09/410,275
• Time in Patent Office: 838 Days
• Field of Search: 361/42-50, 361/78, 361/93.6, 361/94
• US Class Current: 361/42
• CPC Class Codes: H01H 2300/03 Application domotique, e.g. for house automation, bus connected switches, sensors, loads or intelligent wiring
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence
• CPC Class Codes: H02H 3/335 the main function being self testing of the device
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y04S 20/20 End-user application control systems

Abstract

An arc fault detector, as a stand alone device or in combination with a circuit interrupting device such as a ground fault circuit interrupter (GFCI), protects from potentially dangerous arc fault conditions. The device utilizes line side and load side pickup coils to distinguish between arc faults occurring on the line or load side. An arc fault circuit interrupter (AFCI) circuitry portion of the device shares components from the GFCI circuitry portion, and utilizes the electromechanical power carrying portion of the GFCI, including AC line disconnect circuitry and a power supply. The AFCI employs quantitative detection using variable gain control in combination with either a load disconnect or audible/visual alarm indication. The device also includes a timer circuit, which permits the user to temporarily inhibit or disable the arc detection, and selective frequency filtering permitting arc detection in the presence of power line carrier communications.

Claims

1. A circuit interrupter device electrically connected to an electrical wiring system at a line side providing a source of electrical power and at a load side supplying the electrical power to a load, said device comprising:

phase and neutral conductors extending between said line side and said load side of the device;

first arc fault circuit means for detecting arc faults occurring on said line side of the device and outputting an arc fault indicative signal of a line side arc fault;

second arc fault circuit means for detecting arc faults occurring on said load side of the device and outputting an arc fault indicative signal of a load side arc fault;

means responsive to said arc fault indicative signals for distinguishing between arc faults occurring on said line side and said load side of the device, and for generating an arc fault trigger signal in response to the detection of at least an arc fault occurring on said load side;

means for detecting a ground fault on said phase and neutral conductive paths, and for generating a ground fault trigger signal in response to the detection of a ground fault;

trigger means for generating a switching signal upon receipt of said arc fault trigger signal or said ground fault trigger signal; and

switching means for disconnecting the source of electrical power to said load side of the device in response to said switching signal.

2. The device according to claim 1, wherein said first arc fault circuit means comprises line pickup means for detecting arcing occurring on said electrical wiring system on said line side of the device.

3. The device according to claim 2, wherein said line pickup means includes a toroidal ferrite transformer and a damping network for broadband frequency pickup.

4. The device according to claim 1, wherein said second arc fault means comprises load pickup means for detecting arcing occurring on said electrical wiring system on said load side of the device.

5. The device according to claim 4, wherein said load pickup means includes a toroidal ferrite transformer and a damping network for broadband frequency pickup.

6. The device according to claim 1, wherein said first arc fault means comprises line pickup means for detecting high frequency arc faults occurring on said line side of the device, and wherein said second arc fault means comprises load pickup means for detecting high frequency arc faults occurring on said load side of the device;

and wherein the device further comprises means for enhancing isolation of said line side of the device from high frequencies on said phase or neutral conductors at said load side of the device, and for enhancing isolation of said load side of the device from high frequencies on said phase or neutral conductors at said line side of the device.

7. The device according to claim 1, wherein said first arc fault circuit means comprises a transformer associated with the line side of the device through which either said phase or neutral conductor passes, said transformer generating a current proportional to the current flowing through said phase or neutral conductor as said arc fault indicative signal of a line side arc fault.

8. The device according to claim 1, wherein said second arc fault circuit means comprises a transformer associated with the load side of the device through which either said phase or neutral conductor passes, said transformer generating a current proportional to the current flowing through said phase or neutral conductor as said arc fault indicative signal of a load side arc fault.

9. The device according to claim 1 further comprising communication means for communicating the generation of said arc fault trigger signal.

10. The device according to claim 1 further comprising means for receiving an external disable signal and disabling arc detection in response to said external disable signal.

11. The device according to claim 1 further comprising means for manually enabling or disabling arc detection.

12. The device according to claim 1 further comprising means for disabling arc detection during daylight hours and enabling arc detection during night hours.

13. The device according to claim 1 further comprising means responsive to signals received from a wireless transmitter for disabling and enabling arc detection.

14. The device according to claim 1, wherein said means for detecting ground faults comprises a transformer for detecting ground faults between said phase conductor and ground.

15. The device according to claim 1, wherein said means for detecting ground faults comprises a transformer for detecting ground faults between said neutral conductor and ground.

16. A circuit interrupter device electrically connected to an electrical wiring system at a line side providing a source of electrical power and at a load side supplying the electrical power to a load, said device comprising:

phase and neutral conductors extending between said line side and said load side of the device;

arc fault circuit means for detecting arc faults occurring on said electrical wiring system, said arc fault circuit means distinguishing between arc faults occurring on said line side and said load side of the device, said arc fault circuit means generating an arc fault trigger signal at least in response to the detection of an arc fault on said load side of the device;

ground fault circuit means for detecting a ground fault occurring on said phase and neutral conductors, and for generating a ground fault trigger signal in response to the detection of a ground fault;

trigger means for generating a switching signal upon receipt of said arc fault trigger signal or said ground fault trigger signal;

switching means for disconnecting the source of electrical power to said load side of the device by opening at least one of said phase and neutral conductors in response to said switching signal; and

timer means for partially disabling arc detection for a predetermined period of time, and enabling arc detection after said predetermined period of time.

17. A circuit interrupter device for installation in electrical wiring systems having phase and neutral conductors, said device being capable of being electrically connected at a line side to a source of electrical power and at a load side to at least one load, said device comprising:

an arc fault detector that detects arc faults occurring on at least one of the line side phase and neutral conductors of the device and outputs a first arc fault signal indicative of a line side arc fault, and that detects arc faults occurring on at least one of the load side phase and neutral conductors of the device and outputs a second arc fault signal indicative of a load side arc fault;

a signal processing circuit responsive to at least one of said first and second arc fault signals to distinguish between arc faults occurring on the line side and the load side of the device, and to output an arc fault trigger signal at least when an arc fault occurs on said load side of the device;

a ground fault detector capable of detecting ground faults on at least one of said line and load phase conductors and to output a ground fault trigger signal when a ground fault is detected;

a trigger circuit coupled to the output of the signal processing circuit and the output of the ground fault detector, said trigger circuit being responsive to the arc fault trigger signal or the ground fault trigger signal, such that upon receipt of said arc fault trigger signal or said ground fault trigger signal said trigger circuit outputs a switching signal; and

a switch electrically connected in series between at least one of the line and load side phase conductors and the line and load side neutral conductors, and responsive to said switching signal from the trigger circuit, such that said switch interrupts power between the line side and load side of said device in response to said switching signal.

18. The device according to claim 17, wherein said arc fault detector comprises a line pickup associated with at least one of the line side phase and neutral conductors.

19. The device according to claim 18, wherein said line pickup comprises a toroidal ferrite transformer.

20. The device according to claim 18, wherein said line pickup comprises a resonance damping network.

21. The device according to claim 18, wherein said line pickup comprises a capacitive coupling network.

22. The device according to claim 17, wherein said arc fault detector comprises load pickup associated with at least one of the load side phase and neutral conductors.

23. The device according to claim 22, wherein said load pickup comprises a toroidal ferrite transformer.

24. The device according to claim 22, wherein said load pickup comprises a resonance damping network.

25. The device according to claim 22, wherein said load pickup comprises a capacitive coupling network.