Seat restraint tensioner

• US 6,340,176 B1
• Filed: 03/31/2000
• Issued: 01/22/2002
• Est. Priority Date: 03/31/2000
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Rogers, Lloyd Walker Jr., Webber, James Lloyd
• Primary Examiner(s): Johnson, Brian L.
• Assistant Examiner(s): DRAPER, DEANN L
• Application Number:
  US09/540,623
• Time in Patent Office: 662 Days
• Field of Search: 280/805, 280/806, 280/807, 297/470, 297/480
• US Class Current: 280/806
• CPC Class Codes: B60R 22/1952 Transmission of tensioning power by cable; Return motion locking means therefor
• CPC Class Codes: B60R 22/1955 Linear actuators

Abstract

A seat restraint tensioner for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure and a movable piston disposed in the housing. The seat restraint tensioner also includes a gas generator operatively connected to the housing for expelling a gas to move the piston. The piston includes a passageway extending therethrough to control a rate of stroke of the piston when the gas is generated to apply a force for pulling-down belt webbing of the seat restraint system.

Claims

1. A seat restraint tensioner for a seat restraint system in a vehicle comprising:

a housing for operative connection to vehicle structure comprising a piston portion and a gas generation portion extending from said piston portion, said gas generation portion having an inside diameter larger than an inside diameter of said piston portion;

a movable piston disposed in said gas generation portion of said housing and having an outside diameter less than the inside diameter of said gas generation portion, said piston extending longitudinally and having a first longitudinal end facing said gas generation portion and a second longitudinal end facing said piston portion;

a gas generator operatively connected to said gas generation portion of said housing for expelling a gas to move said piston; and

said piston including a passageway extending therethrough to allow the gas to bleed from said second longitudinal end back through said piston to said first longitudinal end as said piston moves in said piston portion of said housing to control a rate of stroke of said piston when the gas is generated to apply a force for pulling-down belt webbing of the seat restraint system.

2. A seat restraint tensioner as set forth in claim 1 including a base plate connected to said housing and for operative connection to vehicle structure and the belt webbing.

3. A seat restraint tensioner as set forth in claim 2 including an anchor bolt extending through said base plate for connection to the vehicle structure.

4. A seat restraint tensioner as set forth in claim 1 including at least one pulley operatively connected to said piston.

5. A seat restraint tensioner as set forth in claim 4 including a cable fitting for connection to the belt webbing of the seat restraint system.

6. A seat restraint tensioner as set forth in claim 5 including at least one cable having one end operatively connected to said cable fitting and another end extending over said at least one pulley and operatively connected to said housing.

7. A seat restraint tensioner as set forth in claim 6 including at least one guide pulley rotatably connected to said housing, said at least one cable extending around said at least one guide pulley.

8. A seat restraint tensioner as set forth in claim 1 wherein said piston includes an annular groove therein.

9. A seat restraint tensioner as set forth in claim 8 including a seal disposed in said groove to prevent gases from exiting past said piston.

10. A seat restraint tensioner as set forth in claim 1 including a shaft extending longitudinally from said piston and through an end of said housing, said at least one pulley being rotatably connected to said shaft.

11. A seat restraint tensioner as set forth in claim 1 wherein said housing comprises a piston portion extending longitudinally and a gas generation portion extending longitudinally from said piston portion, said gas generation portion having a diameter larger than said piston portion.

12. A seat restraint tensioner as set forth in claim 1 wherein said gas generator comprises a pyrotechnic device to expel a gas.

13. A seat restraint tensioner for a seat restraint system in a vehicle comprising:

a base plate for operative connection to vehicle structure and to belt webbing of the seat restraint system;

a housing connected to said base plate comprising a piston portion extending longitudinally and a gas generation portion extending from said piston portion, said gas generation portion having an inside diameter larger than an inside diameter of said piston portion;

a movable piston disposed in said housing and having an outside diameter less than the inside diameter of said gas generation portion, said piston extending longitudinally and having a first longitudinal end facing said gas generation portion and a second longitudinal end facing said piston portion;

a shaft connected to said second longitudinal end of said piston and extending through an end of said housing;

at least one pulley rotatably connected to said shaft and disposed outside of said housing;

a cable fitting for connection to the belt webbing above said base plate;

at least one cable having one end operatively connected to said cable fitting and another end extending over said at least one pulley and operatively connected to said housing;

a gas generator operatively connected to said gas generation portion of said housing for expelling a gas to move said piston and linearly pull-down the belt webbing toward said base plate; and

said piston having a passageway extending therethrough to allow the gas to bleed from said second longitudinal end back through said piston to said first longitudinal end as said piston moves in said piston portion of said housing to control a rate of stroke of said piston when the gas is generated.

14. A seat restraint tensioner as set forth in claim 13 wherein said gas generator comprises a pyrotechnic device connected to said gas generation portion of said housing to expel a gas in said gas generation portion.

15. A seat restraint tensioner as set forth in claim 13 including at least one guide pulley rotatably connected to said base plate, said cable extending around said at least one guide pulley.

16. A seat restraint tensioner as set forth in claim 13 wherein said piston includes an annular groove therein.

17. A seat restraint tensioner as set forth in claim 16 including a seal disposed in said groove to prevent gases from exiting past said piston.

18. A seat restraint tensioner as set forth in claim 13 including a pair of pulleys rotatably attached to said shaft.

19. A seat restraint tensioner as set forth in claim 18 including a pair of guide pulleys attached to said base plate said at least one cable extending through a loop in the belt webbing and over said guide pulleys and said pulleys.

20. A seat restraint system for a vehicle comprising:

a belt webbing having a first end for connection to either one of a buckle and latch plate and a second end and a loop formed between said first end and said second end;

a base plate connected to said second end of said belt webbing;

an anchor bolt extending through said base plate for connection to vehicle structure of the vehicle;

a housing connected to said base plate comprising a piston portion extending longitudinally and a gas generation portion extending longitudinally from said piston portion, said gas generation portion having an inside diameter larger than an inside diameter of said piston portion;

a movable piston disposed in said housing and having an outside diameter less than the inside diameter of said gas generation portion, said piston extending longitudinally and having a first longitudinal end facing said gas generation portion and a second longitudinal end facing said piston portion;

a shaft connected to said second longitudinal end of said piston and extending through an end of said housing;

a pair of rotatable pulleys connected to said shaft;

a cable fitting extending through said loop;

at least one cable operatively connected to said cable fitting and having each end extending over said pulleys and operatively connected to said housing;

a gas generator operatively connected to said gas generation portion of said housing for expelling a gas to move said piston and said shaft and said pulleys and said at least one cable to pull-down said belt webbing linearly toward said base plate; and

said piston having a passageway extending therethrough to allow the gas to bleed back from said second longitudinal end through said piston to said first longitudinal end as said piston moves in said piston portion of said housing to control a rate of stroke of said piston when the gas is generated.