Remotely aligned surgical drill guide

• US 6,342,057 B1
• Filed: 04/28/2000
• Issued: 01/29/2002
• Est. Priority Date: 04/28/2000
• Status: Expired due to Term

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Berger, Roger, Emch, Hansjuerg W., Brace, Michael
• Primary Examiner(s): Robert, Eduardo C.
• Application Number:
  US09/560,896
• Time in Patent Office: 641 Days
• Field of Search: 606/53, 606/86, 606/80, 606/96, 606/98, 606/104, 606/69, 606/70, 606/71
• US Class Current: 606/96
• CPC Class Codes: A61B 17/1728 for holes for bone plates or plate screws
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/808 Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms

Abstract

A surgical drill guide assembly for demountable attachment to a slotted bone plate is provided. The drill guide assembly includes one or more alignment drill tubes that are remotely aligned with corresponding fastener holes in the bone plate, and an expandable bushing that is configured and dimensioned to engage a slot in the bone plate. A variable angle block permits angulation of the alignment drill tubes about a central axis of the surgical drill guide assembly. The alignment drill tubes are releasably lockable at a surgeon-selected angle.

Claims

1. A surgical drill guide assembly comprising:

at least one alignment drill tube configured to receive and guide a surgical drill bit;

a bushing configured to support the at least one alignment drill tube relative to and spaced apart from a bone plate that has a slot and fastener holes, the bushing having a radially expandable forward end; and

a drill guide assembly handle coupled to the bushing;

wherein the bushing is configured and dimensioned to expand within the bone plate slot to releasably lock the bushing to the bone plate remotely from the bone plate fastener holes, and wherein at least one of the at least one alignment drill tube is aligned with a corresponding fastener hole.

2. The surgical drill guide assembly of claim 1, wherein the radially expandable forward end comprises a plurality of finger portions.

3. The surgical drill guide assembly of claim 2, further including a taper pin slidably received within a guide bore in the bushing, with the taper pin being configured and dimensioned to bias the finger portions from a contracted position to an expanded position.

4. The surgical drill guide assembly of claim 2, wherein the radially expandable forward end is key shaped.

5. The surgical drill guide assembly of claim 1, further including a variable angle block to which the at least one alignment drill tube is coupled for positioning at a surgeon selected angle with respect to the bone plate.

6. The surgical drill guide assembly of claim 5, wherein the variable angle block permits angulation of the at least one alignment drill tube in one plane.

7. The surgical drill guide assembly of claim 6, wherein the range of angulation is about 20°

.

8. The surgical drill guide assembly of claim 6, wherein the variable angle block is releasably lockable at the surgeon-selected angle.

9. The surgical drill guide assembly of claim 1, wherein the radially expandable forward end comprises a shoulder, a neck, and an outwardly projecting rim disposed forward of the neck.

10. The surgical drill guide assembly of claim 1 wherein two alignment drill tubes are present.

11. The surgical drill guide assembly of claim 10, wherein the bushing is disposed along a central plane, each alignment drill tube has a drilling axis, and all drilling axes are coplanar and converge along the central plane forward of the radially expandable forward end of the bushing.

12. The surgical drill guide assembly of claim 11, wherein each alignment drill tube is oriented at an angle of between about 5 and 22°

with respect to the central axis.

13. The surgical drill guide assembly of claim 10, further comprising:

a taper pin;

an upper actuation bar for slidably positioning the taper pin within the bushing;

a variable angle block for angulating the drill tubes at a surgeon selected angle about a central plane;

an anchor; and

a lower actuation bar for releasably locking the anchor to the variable angle block, thereby maintaining the surgeon selected angle for the drill tubes.

14. The surgical drill guide assembly of claim 13, wherein a first alignment drill tube has a first drilling axis, a second alignment drill tube has a second drilling axis, and the first and second alignment drill tubes are positioned such that the drilling axes are converging.

15. The surgical drill guide assembly of claim 13, further comprising a latch for releasably maintaining the upper actuation bar in an actuated position.

16. The surgical drill guide assembly of claim 15, wherein the expandable forward end of the bushing is key shaped, and the slot in the bone plate has inner walls that define a keyhole shape, the expandable forward end being freely insertable and extractable from the bone plate slot in a contracted position and engaging the slot when in an expanded position.

17. The surgical drill guide assembly of claim 13, wherein the taper pin further includes a tip for indenting bone.

18. The surgical drill guide assembly of claim 13, wherein the drill guide assembly handle is comprised of a grip pivotably connected to a handle member, the grip being resiliently biased away from the handle member by leaf springs.

19. The surgical drill guide assembly of claim 10, wherein:

the bone plate slot has a wall thickness defined as the distance between a free-side surface and a bone-side surface of the bone plate; and

the radially expandable forward end of the bushing comprises a shoulder, a neck, and an outwardly projecting rim disposed forward of the neck;

wherein the neck and rim together span a length that is slightly longer than the thickness of the bone plate slot wall and the rim abuts the bone-side surface of the plate.

20. A surgical drill guide assembly comprising:

a plurality of alignment drill tubes each configured to receive and guide a surgical drill bit, the alignment drill tubes held spaced apart from a bone plate that has a slot and fastener holes;

a bushing having a radially expandable forward end; and

a drill guide assembly handle coupled to the bushing;

wherein the bushing is configured and dimensioned to expand within the bone plate slot to releasably lock the bushing to the bone plate remotely from the bone plate fastener holes.