Pressure and temperature responsive switch assembly

• US 6,342,826 B1
• Filed: 08/11/1999
• Issued: 01/29/2002
• Est. Priority Date: 08/11/1999
• Status: Expired due to Fees

• Current Assignee: Delaware Capital Formation Incorporated (Dover Corporation)
• Original Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Inventors: Quinn, William F., Kalapodis, James B.
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): Vortman, Anatoly
• Application Number:
  US09/372,739
• Time in Patent Office: 902 Days
• Field of Search: 337/3, 337/13, 337/139, 337/140, 337/141, 337/382, 337/393, 337/395, 337/380, 337/112, 337/298-372, 337/765, 429/7, 429/61, 429/62, 429/57, 429/66, 429/58, 429/71, 429/122, 429/174, 429/541
• US Class Current: 337/300
• CPC Class Codes: H01H 2037/5463 the bimetallic snap element forming part of switched circuit
• CPC Class Codes: H01H 35/343 by snap acting diaphragm
• CPC Class Codes: H01H 37/323 making use of shape memory materials in thermal relays H01H61/0107; release mechanism H01H71/145; treatment of SMF alloys C22F1/006; for control of temperature G05D23/024
• CPC Class Codes: H01H 37/52 actuated due to deflection of bimetallic element
• CPC Class Codes: H01H 37/54 wherein the bimetallic element is inherently snap acting
• CPC Class Codes: H01M 50/578 in response to pressure
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A switch having closed and open positions moves from one position to the other in response to either an elevated temperature or an excessive pressure. A switch member of bimetal material or shape memory alloy operates in response to an elevated temperature, and a foil diaphragm that cooperates with a bumper operates the switch member in response to elevated pressure. The diaphragm may rupture to vent excessive pressure in the event pressure continues to rise despite operation of the switch member or due to failure of the switch member to operate.

Claims

1. A temperature and pressure responsive switch assembly comprising:

a temperature responsive switch member having open and closed positions, said switch member being in one of said positions at normal temperature and automatically being moveable to the other of said positions responsive to an elevated temperature;

a pressure responsive snap-acting diaphragm co-operable with said switch member to move said switch member from said one position to said other position responsive to an elevated pressure;

an electrically insulating support member supporting said switch member; and

a force transfer member comprising a bumper interposed between said switch member and said diaphragm, said force transfer member is integral with said support member and connected thereto by at least one flexible arm.

2. The switch assembly of claim 1 wherein said diaphragm includes a bubble having a passive position in which it extends in a direction away from said switch member when said switch member is in said one position and that has an operational position in which it extends in a direction toward said switch member when said diaphragm responds to an elevated pressure to place said switch member in said other position.

4. The switch assembly of claim 1 wherein said bumper is supported on said diaphragm.

5. The switch assembly of claim 1 wherein said switch member includes a flexible blade and is of shape memory metal.

6. The switch assembly of claim 1 wherein said switch member comprises a bowed member.

7. The switch assembly of claim 6 wherein said bowed member has a central portion and an outer peripheral portion, and said switch member in said closed position thereof provides a circuit between said central portion and said peripheral portion.

8. The switch assembly of claim 7 wherein said bowed member comprises a bimetal disc or strip.

9. The switch assembly of claim 7 wherein said bowed member comprises a disc or strip of shape memory alloy.

10. The switch assembly of claim 1 including a terminal plate metal member and a fixed contact metal member, said switch member being in engagement with both said terminal plate and said fixed contact in said closed position thereof and being out of engagement with at least one of said metal members in said open position thereof.

11. The switch assembly of claim 10 wherein said fixed contact is attached to said terminal plate and isolated therefrom by electrical insulating material.

12. The switch assembly of claim 10 wherein said terminal plate and said fixed contact are on opposite sides of said switch member.

13. The switch assembly of claim 10 wherein said switch member comprises a bowed member having a central portion and an outer peripheral portion, and said switch member in said closed position thereof having said central portion of said bowed member engaging one of said metal members and having said peripheral portion of said bowed member engaging the other of said metal members.

14. The switch assembly of claim 10 wherein said fixed contact comprises an electrically conductive foil.

3. The switch assembly of clam 2 wherein said bubble is bistable and remains in said operational position to maintain said switch member in said other position following dissipation of the elevated pressure that caused said bubble to move from said passive position to said operational position.

15. A pressure responsive switch assembly including a switch member having open and closed positions, said switch member being in one of said positions at normal pressures, a pressure responsive snap-acting diaphragm cooperable with said switch member to move said switch member to the other of said positions responsive to an elevated pressure, and a moveable dielectric force transfer member interposed between said switch member and said diaphragm, said diaphragm having a passive position in which it is concave relative to said switch member and an operational position in which it is convex relative to said switch member, and said diaphragm being responsive to an elevated pressure to snap from said passive position to said operational position to move said switch member from said one position to said other position.

16. The switch assembly of claim 15 wherein said diaphragm is bistable and remains in said operational position to hold said switch member in said other position following dissipation of the elevated pressure that moved said diaphragm from said passive position to said operational position.

17. The switch assembly of claim 15 wherein said switch member comprises a bowed member having a central portion and said force transfer member engages said central portion to move said switch member from said one position to said other position.

18. The switch assembly of claim 17 including a terminal plate metal member and a fixed contact metal member, said switch member being interposed between said metal members.

19. The switch assembly of claim 18 wherein said bowed member has an outer peripheral portion, said switch member in said closed position thereof having said central portion thereof engaging one of said metal members and having said peripheral portion thereof engaging the other of said metal members.

20. A pressure and temperature responsive switch comprising a fixed contact, said fixed contact comprising an electrically conductive foil, a temperature responsive switch blade comprising a moveable end portion and a fixed end portion, said switch blade having a closed position engaging said fixed contact and an open position out of engagement with said fixed contact, said switch blade normally being in one of said positions under normal pressure and temperature conditions, a flexible diaphragm having a bumper side facing toward said switch blade and an opposite side, and a bumper positioned between said switch blade and said bumper side of said diaphragm, said switch blade being moveable from said one position to the other of said positions responsive to an elevated temperature, said diaphragm being deformable toward said switch blade responsive to an elevated pressure acting on said opposite side thereof, and said bumper being moveable with said diaphragm to place said switch blade in said open position responsive to an elevated pressure and said diaphragm and said bumper being located intermediate said moveable and fixed end portions of said switch blade.

21. The switch of claim 20 including an insulator on which said temperature responsive switch blade is supported, and said bumper being attached to said insulator by at least one flexible arm.

22. The switch of claim 20 wherein said switch blade is of shape memory metal, said switch blade having a deformed shape at normal temperatures in said open position thereof and having a recovered shape at an elevated temperature in said other position thereof.

23. The switch of claim 20 including a housing member having a hole therethrough closed by said diaphragm, said fixed contact being attached to said housing member adjacent said diaphragm, an insulator attached to said housing member in outwardly-spaced surrounding relationship to said fixed contact said diaphragm and said bumper, and said switch blade being supported on said insulator.

24. The switch of claim 23 including an insulator retainer attached to said housing member in outwardly-spaced surrounding relationship to said fixed contact said diaphragm and said bumper, and said insulator being attached to said insulator retainer.

25. The switch of claim 24 wherein said switch blade is on a switch blade member having a base portion supported on said insulator, and a metal plate engaging said base portion of said switch blade member on the opposite side thereof from said switch blade.

26. The switch of claim 20 wherein said switch blade is on a switch blade member having a base portion from which said switch blade is bent toward said fixed contact, and a conductive metal plate engaging said base portion of said switch blade member on the opposite side thereof from said switch blade.

27. An insulator for a switch assembly comprising a body portion having an inner periphery and top and bottom surfaces, said inner periphery being oval, having opposite opening ends and circumscribing an opening in said insulator, a bumper extending into said opening and being connected with said inner periphery by at least one bendable arm to provide movement of said bumper in a direction between said top and bottom surfaces by bending of said arm, said arm being connected with said body portion at one of said opening ends.

28. A pressure and temperature responsive switch assembly comprising a housing member having a hole therethrough, a foil diaphragm closing said hole and having a bumper side and an opposite side, a bumper carried by said diaphragm on said bumper side thereof, an conductive temperature responsive member having a central portion aligned with said bumper and having an outer periphery, said temperature responsive member having a first bowed position in which it is concave away from said bumper and a second bowed position in which it is concave toward said bumper, an electrically conductive plate carried by said housing member on the opposite side of said temperature responsive member from said bumper, a fixed contact carried by said housing member adjacent said hole therein, said thermally responsive member being in engagement with both said metal plate and said fixed contact in one of said bowed positions thereof and being out of engagement with at least one of said metal plate and said fixed contact in the other of said bowed positions thereof, said foil diaphragm being responsive to pressure on said opposite side thereof to move toward said metal plate and apply force centrally on said temperature responsive member while said periphery of said temperature responsive member is in engagement with said metal plate to cause said temperature responsive member to move from said first bowed position to said second bowed position, and said temperature responsive member being in said first bowed position at normal temperatures and moving to said second bowed position responsive to an elevated temperature.

29. The switch assembly of claim 28 wherein said temperature responsive member in said first bowed position thereof has a central portion engaging said fixed contact and has said periphery thereof engaging said metal plate, and an insulator on said housing member spaced outwardly of said central portion of said temperature responsive member, said temperature responsive member in said second bowed position thereof having said periphery thereof engaging said insulator.

30. The switch assembly of claim 28 wherein said temperature responsive member in said first bowed position thereof has said periphery thereof engaging said metal plate, an insulator between said bumper and said temperature responsive member, said fixed contact being located outwardly of said insulator, said temperature responsive member in said second bowed position thereof having a central portion thereof opposite from said bumper engaging said metal plate and having said periphery thereof engaging said fixed contact.

31. A pressure and temperature responsive switch assembly comprising a housing member having a hole therein, a foil diaphragm closing said hole, said diaphragm having a bumper side and an opposite side, a movable bumper on said bumper side of said foil diaphragm, a fixed contact on the opposite side of said bumper from said foil diaphragm, a temperature responsive switch blade extending between said bumper and said fixed contact, said switch blade having a normally open position out of engagement with said fixed contact and being movable to a closed position in engagement with said fixed contact responsive to an elevated pressure or temperature, said switch blade having a normal temperature configuration wherein it is in said open position and having an elevated temperature configuration wherein it is in said closed position, and said foil diaphragm being responsive to pressure acting on said opposite side thereof to move said bumper toward said switch blade and place said switch blade in said closed position in engagement with said fixed contact.

32. A pressure and temperature responsive switch assembly comprising a housing member having a fixed contact attached thereto, a metal plate supported on said housing member in spaced relationship to said fixed contact, a temperature responsive conductor positioned between said plate and said fixed contact, said conductor having a bowed configuration with a central portion engaging said fixed contact and an outer portion engaging said plate, said temperature responsive conductor being responsive to an elevated temperature to move out of engagement with said fixed contact, and a moveable pressure responsive device that responds to excessive pressure to move said central portion of said conductor out of engagement with said fixed contact, said moveable pressure responsive device including a moveable actuator having an actuator hole therethrough, said fixed contact extending through said hole into engagement with said central portion of said thermally responsive conductor, and said actuator being moveable relative to said fixed contact toward said conductor to disengage said central portion of said conductor from said fixed contact in response to excessive pressure.

33. The switch assembly of claim 32 wherein said actuator has opposite actuator end portions, pressure ports in said housing member adjacent said actuator end portions, foil diaphragms closing said pressure ports, said foil diaphragms being responsive to pressure on the opposite side of said housing member from said actuator to move in a direction toward said actuator to impart movement to said actuator and disengage said central portion of said conductor from said fixed contact.

34. The switch assembly of claim 32 including a guide sleeve surrounding said fixed contact, said actuator being slidably guided on said guide sleeve.

35. A battery including a battery case having a case interior, a pressure port communicating with said case interior, a pressure responsive snap-acting diaphragm closing said port, a moveable switch member having open and closed positions comprising a switch blade having a moveable end portion and a fixed end portion, said diaphragm having a passive position extending in a direction away from said switch member and an operational position extending in a direction toward said switch member and being positioned for applying force to said switch blade intermediate said fixed and moveable end portions, said switch member being in one of said open and closed positions when said diaphragm is in said passive position and being moved to the other of said open and closed positions responsive to movement of said diaphragm to said operational position by an elevated pressure within said case interior and wherein said diaphragm is bistable and remains in said operational position following dissipation of the pressure within said battery case that caused movement of said diaphragm from said passive position to said operational position.

36. The battery of claim 35 wherein said switch member is temperature responsive and moves from said one position to the other of said open and closed positions responsive to an elevated temperature.

37. The battery of claim 36 wherein said switch member is of bimetal material.

38. The battery of claim 36 wherein said switch member is of shape memory alloy.

39. The battery of claim 35 wherein said switch member comprises a bowed member having a central portion and said diaphragm is positioned for applying force to said central portion.

40. The battery of claim 35 including a dielectric bumper interposed between said switch member and said diaphragm.