Sublouvred fins and a heat engine and a heat exchanger having same

• US 6,345,666 B1
• Filed: 03/10/2000
• Issued: 02/12/2002
• Est. Priority Date: 12/17/1999
• Status: Expired due to Fees

• Current Assignee: Dongguan Zonglin Electronic Products Factory
• Original Assignee: Fantom Technologies Inc.
• Inventors: Conrad, Wayne Ernest
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): MCKINNON, TERRELL L
• Application Number:
  US09/523,139
• Time in Patent Office: 704 Days
• Field of Search: 165/141, 165/154, 165/155, 165/156, 165/41, 165/42, 62/6, 605/17, 605/24
• US Class Current: 165/154
• CPC Class Codes: F02G 1/0435 the engine being of the free piston type
• CPC Class Codes: F02G 1/0445 Engine plants with combined cycles, e.g. Vuilleumier
• CPC Class Codes: F02G 1/055 Heaters or coolers
• CPC Class Codes: F02G 1/057 Regenerators
• CPC Class Codes: F02G 2243/02 having pistons and displacers in the same cylinder
• CPC Class Codes: F02G 2255/20 Heater fins
• CPC Class Codes: F05C 2225/08 Thermoplastics
• CPC Class Codes: F25B 9/14 characterised by the cycle used, e.g. Stirling cycle
• CPC Class Codes: F28D 7/103 consisting of more than two coaxial conduits or modules of more than two coaxial conduits
• CPC Class Codes: F28F 1/105 the means being corrugated elements extending around the tubular elements
• CPC Class Codes: F28F 1/24 and extending transversely F28F1/38 takes precedence
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems
• CPC Class Codes: H02K 7/1884 structurally associated with free piston engines

Abstract

A heat engine is constructed from sheet metal and the like. The heat engine has an outer container and inner container which contains a displacer and a power piston. A plurality of positioning members are provided to dimensionally stabilize the inner and outer containers. By providing positioning members that extend between the inner and the outer containers, a sandwiched construction is obtained which allows the inner and outer containers to reinforce each other thus permitting the use of thin walled containers and improving the thermal efficiency of the heat engine and decreasing the weight of the heat engine.

Claims

1. A heat engine comprising:

(a) inner and outer spaced apart longitudinally extending walls, each wall having an inner surface and an outer surface, the inner wall surrounding a cavity, each of the inner and outer wall having longitudinally spaced apart first and second ends, the first end is at a different temperature than the second end when the heat engine is in use, the first and second ends in fluid flow communication via a passageway, the first and second ends and the passageway defining a sealed region; and

,

(b) a heat exchanger mounted on a portion of one of the walls, the heat exchanger comprising at least one fin extending around the portion of the wall and having first and second opposed sides and a plurality of main directing members, the fin configured and arranged to produce a main flow of fluid which flows through the fin and to produce a secondary fluid flow which passes through the main directing members whereby the heat transfer between the fluid and the heat exchanger is enhanced.

2. The heat engine as claimed in claim 1 wherein the at least one fin comprises a plurality of individual longitudinally spaced apart annular fins.

3. The heat engine as claimed in claim 1 wherein the at least one fin comprises a helical fin.

4. The heat engine as claimed in claim 1 wherein the main directing members are configured and arranged to direct a portion of the fluid which passes from the first opposed side to the second opposed side to subsequently flow from the second opposed side to the first opposed side as the fluid flows longitudinally through the heat exchanger.

5. The heat engine as claimed in claim 1 wherein the main directing members are configured and arranged to cause fluid to flow rotationally through the heat exchanger.

6. The heat engine as claimed in claim 4 wherein at least one of the main directing members has associated secondary directing members, the secondary directing members are configured and arranged to cause a portion of the fluid to pass at least twice through the main directing member with which the secondary directing members are associated as the fluid flows through the fin.

7. The heat engine as claimed in claim 4 wherein at least one of the main directing members has a first side, a second side and at least one associated secondary directing member, the secondary directing member is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing member with which the secondary directing member is associated to the other side as the fluid flows through the fin.

8. The heat engine as claimed in claim 5 wherein at least one of the main directing member has associated secondary directing members, the secondary directing members are configured and arranged to cause a portion of the fluid to pass at least twice through the main directing member with which the secondary directing member s are associated as the fluid flows through the fin.

9. The heat engine as claimed in claim 5 wherein at least one of the main directing member has a first side, a second side and at least one associated secondary directing member, the secondary directing member is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing member with which the secondary directing member is associated to the other side as the fluid flows through the fin.

10. The heat engine as claimed in claim 1 wherein the fin comprises a hub and a main body portion extending away from the hub, and the main directing members comprise flanges extending away from an opening in the main body portion.

11. The heat engine as claimed in claim 1 wherein the fin comprises a hub and a main body portion extending away from the hub, the main body portion having a plurality of openings, and the main directing members comprise louvres extending away from an opening in the main body portion and in contact with the main body portion at a plurality of positions which are nonlinear.

12. The heat engine as claimed in claim 1 wherein the fin comprises a hub and a main body portion extending away from the hub, and the main directing members comprises a plurality of blades extending away from the hub.

13. The heat engine as claimed in claim 1 wherein the fin is constructed from metal and is prepared by stamping.

14. The heat engine as claimed in claim 1 wherein each annular fin has a deformable collar for lockingly engaging a wall.

15. The heat engine as claimed in claim 1 wherein the fin is mechanically affixed to the wall by a pressure which is exerted between the fin and the wall which is sufficient to ensure that the rate of heat transfer between the wall and the fin is maintained over the normal operating temperature of the wall.

16. A heat exchanger capable of being mounted in an fluid flow passage which is located between first and second walls, the walls having a first end and a spaced apart second end, the heat exchanger comprising at least one fin extending between the first and second walls, the at least one fin having first and second opposed sides and a plurality of main directing members, the at least one fin configured and arranged to produce a main flow of fluid which flows through the at least one fin as the fluid flows through the passage from the first end to the second end and to produce a secondary fluid flow which passes through the main directing members whereby the heat transfer between the fluid and the at least one fin is enhanced.

17. The heat exchanger as claimed in claim 16 wherein the at least one fin comprises a plurality of individual longitudinally spaced apart annular fins.

18. The heat exchanger as claimed in claim 16 wherein the at least one fin comprises a helical fin.

19. The heat exchanger as claimed in claim 16 wherein the main directing members are configured and arranged to direct a portion of the fluid which passes from the first opposed side to the second opposed side to subsequently flow from the second opposed side to the first opposed side as the fluid flows longitudinally through the heat exchanger.

20. The heat exchanger as claimed in claim 16 wherein the main directing members are configured and arranged to cause fluid to rotate as it flows through the heat exchanger.

21. The heat exchanger as claimed in claim 19 wherein at least one of the main directing members has associated secondary directing members, the secondary directing members are configured and arranged to cause a portion of the fluid to pass at least twice through the main directing member with which the secondary directing members are associated as the fluid flows through the fin.

22. The heat exchanger as claimed in claim 19 wherein at least one of the main directing members has a first side, a second side and at least one associated secondary directing member, the secondary directing member is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing member with which the secondary directing member is associated to the other side as the fluid flows through the fin.

23. The heat exchanger as claimed in claim 20 wherein at least one of the main directing members has associated secondary directing members, the secondary directing members are configured and arranged to cause a portion of the fluid to pass at least twice through the main directing member with which the secondary directing members are associated as the fluid flows through the fin.

24. The heat exchanger as claimed in claim 20 wherein at least one of the main directing members has a first side, a second side and at least one associated secondary directing member, the secondary directing member is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing member with which the secondary directing member is associated to the other side as the fluid flows through the fin.

25. The heat exchanger as claimed in claim 16 wherein the at least one fin comprises a hub and an annular main body portion extending away from the hub, and each main directing member comprises a flange extending away from an opening in the main body portion.

26. The heat exchanger as claimed in claim 16 wherein the at least one fin comprises a hub and an annular main body portion extending away from the hub, and each main directing member comprises a portion stamped from the main body portion and extending away from an opening in the main body portion and affixed to the main body portion at a plurality of positions which are nonlinear.

27. The heat exchanger as claimed in claim 16 wherein the at least one fin comprises a hub and an annular main body portion extending away from the hub, and the main directing members comprise a plurality of blades extending radially away from the hub.

28. The heat exchanger as claimed in claim 16 wherein each fin is constructed from metal and is prepared by stamping.

29. The heat exchanger as claimed in claim 16 wherein each fin has a deformable collar for lockingly engaging a wall.

30. The heat exchanger as claimed in claim 16 wherein the fin is mechanically affixed to the wall by a pressure which is exerted between the fin and the wall which is sufficient to ensure that the rate of heat transfer between the wall and the fin is maintained over the normal operating temperature of the wall.

31. A heat engine comprising:

(a) outer container means having an outer surface;

(b) inner container means having a longitudinally extending axis and positioned inside the outer container means, the inner container means having first and second longitudinally spaced apart ends;

(c) fluid conduit means for connecting the first and second ends in fluid flow communication; and

,

(d) heat exchanger means mounted on at least one of the container means and having fin means and a first end and a second end, the fin means having first and second opposed sides and first directing means for generating a main flow of fluid through the fin means as the fluid flows from the first end to the second end and secondary directing means for generating a secondary fluid flow which passes through at least some of the first directing means whereby the heat transfer between the fluid and the heat exchanger means is enhanced.

32. The heat engine as claimed in claim 31 wherein the first directing means generates an axial flow of fluid through the heat exchanger means.

33. The heat engine as claimed in claim 31 wherein the first directing means generates a rotational flow of fluid through the heat exchanger means.

34. The heat engine as claimed in claim 31 wherein at least some of the first directing means direct the fluid from the first opposed side to the second opposed side and from the second opposed side to the first opposed side.

35. The heat engine as claimed in claim 31 wherein the fin means have mounting means for press fitting the fin means on the container means.

36. The heat engine as claimed in claim 31 wherein the secondary directing means are configured and arranged to cause a portion of the fluid to pass at least twice through the first directing means with which the secondary directing means are associated as the fluid flows through the fin means.

37. The heat engine as claimed in claim 31 wherein the main directing means has a first side, a second side, the secondary directing means is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing means with which the secondary directing means is associated to the other side as the fluid flows through the fin means.

38. A heat exchanger means capable of being mounted in an fluid flow passage which is located between first and second walls, the walls having a first end and a spaced apart second end, the heat exchanger means comprising fin means having first and second opposed sides and first directing means for generating a main flow of fluid through the fin means as the fluid flows from the first end to the second end and secondary directing means for generating a secondary fluid flow which passes through at least some of the first directing means whereby the heat transfer between the fluid and the heat exchanger means is enhanced.

39. The heat exchanger means as claimed in claim 38 wherein the first directing means generates an axial flow of fluid through the heat exchanger means.

40. The heat exchanger means as claimed in claim 38 wherein the first directing mean generates a rotational flow of fluid through the heat exchanger means.

41. The heat exchanger means as claimed in claim 38 wherein at least some of the first directing means direct the fluid from the first opposed side to the second opposed side and from the second opposed side to the first opposed side.

42. The heat exchanger means as claimed in claim 38 wherein the fin means have mounting means for press fitting the fin means on the container means.

43. The heat exchanger means as claimed in claim 38 wherein the fin means comprises a plurality of individual longitudinally spaced apart annular fins.

44. The heat exchanger means as claimed in claim 38 wherein the fin means comprises a helical fin.

45. The heat exchanger means as claimed in claim 38 wherein the fin means is mechanically affixed to the wall by a pressure which is exerted between the fin means and the wall which is sufficient to ensure that the rate of heat transfer between the wall and the fin means is maintained over the normal operating temperature of the wall.

46. The heat exchanger as claimed in claim 38 wherein the secondary directing means are configured and arranged to cause a portion of the fluid to pass at least twice through the first directing means with which the secondary directing means are associated as the fluid flows through the fin means.

47. The heat exchanger as claimed in claim 38 wherein the main directing means has a first side, a second side, the secondary directing means is configured and arranged to cause the fluid to flow unidirectionally from one side of a main directing means with which the secondary directing means is associated to the other side as the fluid flows through the fin means.