System for removing water from a gaseous sample

• US 6,346,142 B1
• Filed: 12/28/1999
• Issued: 02/12/2002
• Est. Priority Date: 12/28/1999
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Yamazaki, Kazumi, Jetter, Jeffrey Jay, Maeshiro, Shinji
• Primary Examiner(s): Simmons, David A.
• Assistant Examiner(s): LAWRENCE JR, FRANK M
• Application Number:
  US09/473,307
• Time in Patent Office: 777 Days
• Field of Search: 96/4, 96/8, 96/9, 96/10, 95/45, 95/52, 952/88, 73/233, 73/233.7
• US Class Current: 96/9
• CPC Class Codes: B01D 53/268 by diffusion
• CPC Class Codes: G01N 33/0014 by eliminating a gas G01N33/0013 and G01N33/0024 take precedence

Abstract

An improved drying system is provided for removing moisture from gases such that a sufficiently dry gaseous sample is available for accurate analyses of the constituent components. The drying system includes a series of selectively permeable drying tubes or tube bundles located in a shell, where the moisture is removed from the gaseous sample via an ionic channel that extends through the tubing walls. The selectively permeable drying tubes allow water vapor to pass through the tube walls, but prevent the adsorption of most other gases. The sample gas is drawn through the tubes, and dried air is made to pass past the tubes in a counterflow direction. The first stage of the selectively permeable drying tubes is heated to raise the dew point of the gas stream, while the later stage is cooled in order to enhance the drying efficiency of the system. In this fashion, water vapor is removed from the gaseous sample stream in a more efficient manner than is presently available.

Claims

1. A device for removing water from a sample gas stream, comprising:

a plurality of drying tubes coupled together in series, each one of said plurality of drying tubes further having a first flow path for sample gas and a second flow path for purge gas, said sample gas stream passing through said first flow path of each one of said plurality of drying tubes in series;

a cooling chamber having an interior volume maintained at a reduced temperature relative to an ambient temperature of said sample gas stream, at least one of said plurality of drying tubes being disposed in said cooling chamber; and

a purge air source providing a supply of dried air, said purge air source being coupled to said plurality of drying tubes such that dried air passes through said second flow path of each one of said plurality of drying tubes in series;

wherein, said cooling chamber reduces temperature of said sample gas stream to an approximate dew point of the sample gas to increase drying efficiency of said plurality of drying tubes.

2. The device of claim 1, wherein each of said plurality of drying tubes comprises an ion exchange polymer material exhibiting a selectively high permeability to transfer of water compared to other gaseous compositions.

3. The device of claim 2, wherein said plurality of drying tubes each comprise an outer shell having a sample gas inlet and a sample gas outlet, a plurality of internal tubes comprised of said ion exchange polymer material are disposed within said outer shell extending between said sample gas inlet and said sample gas outlet.

4. The device of claim 3, wherein said plurality of drying tubes each comprise a purge gas inlet and a purge gas outlet, whereby water contained in said sample gas flow passes through sides of said internal tubes and is removed through said purge gas outlet.

5. The device as in claim 1, wherein the cooling chamber further comprises an ice bath.

6. The device of claim 1, further comprising a heater coupled to at least one of said plurality of drying tubes prior to said cooling chamber, said heater being adapted to increase temperature of said sample gas stream above the dew point of the gas stream and accordingly to maintain water contained in said sample gas stream in a vapor state.

7. The device of claim 1, wherein said purge air source further comprises at least one tube containing a desiccant material.

8. The device of claim 1, further comprising a first pump coupled to said first flow path of said plurality of drying tubes and adapted to draw said sample gas therethrough.

9. The device of claim 1, further comprising a second pump coupled to second flow path of said plurality of drying tubes and adapted to draw said purge gas therethrough.

10. The device of claim 1, further comprising a fan coupled to the cooling chamber to provide a source of cooled air.

11. The device of claim 1, wherein said plurality of drying tubes further comprises three drying tubes.

12. The device of claim 1, further comprising a plurality of secondary drying tubes coupled together in series, each one of said plurality of secondary drying tubes further having a first flow path for a secondary sample gas stream and a second flow path for a secondary purge gas, said secondary sample gas stream passing through said first flow path of each one of said plurality of secondary drying tubes in series.

13. The device of claim 12, wherein at least one of said plurality of secondary drying tubes are disposed in said cooling chamber.

14. The device of claim 1, wherein said purge air source further comprises a water trap adapted to receive a flow of ambient air and remove moisture therefrom, said water trap thereby providing said supply of dried air.

15. A device for removing water from a sample gas stream, comprising:

first means for drying said sample gas stream at a temperature above an approximate dew point of the gas stream, wherein said first drying means further comprises at least one drying tube having a first flow path for sample gas and a second flow path for purge gas, and a heater coupled to said at least one drying tube, said heater being adapted to heat sample gas stream above said sample gas stream dew point to maintain water contained in said sample gas stream in a vapor state; and

second means for drying said sample gas stream at a temperature below said temperature of said first drying means to approach said dew point, wherein said second drying means further comprises a cooling chamber having an interior volume maintained at a reduced temperature relative to said temperature of said sample gas stream, at least one additional drying tube being disposed in said cooling chamber, said cooling chamber reducing temperature of said sample gas stream to thereby increase drying efficiency of said at least one additional drying tube contained therein.

16. The device of claim 15, wherein said at least one drying tube of each of said first and second drying means each comprises an ion exchange polymer material exhibiting a selectively high permeability to transfer of water compared to other gaseous compositions.

17. The device of claim 16, wherein said at least one drying tube of each of said first and second drying means each comprises an outer shell having a sample gas inlet and a sample gas outlet, a plurality of internal tubes comprised of said ion exchange polymer material are disposed within said outer shell extending between said sample gas inlet and said sample gas outlet.

18. The device of claim 17, wherein said at least one drying tube of each of said first and second drying means each comprises a purge gas inlet and a purge gas outlet, whereby water contained in said sample gas flow passes through sides of said internal tubes and is substantially removed through said purge gas outlet.

19. The device of claim 15, wherein the cooling chamber further comprises an ice bath.

20. A device for removing water from a sample gas stream, comprising:

first means for drying said sample gas stream at a temperature above an approximate dew point of the gas stream;

second means for drying said sample gas stream at a temperature below said temperature of said first drying means to approach said dew point; and

a purge air source providing a supply of dried air to said first and second drying means, wherein said purge air source further comprises a water trap adapted to receive a flow of ambient air and remove moisture therefrom, said water trap thereby providing said supply of dried air.