Drive wave form synchronization for induction motors

• US 6,348,775 B1
• Filed: 05/11/2000
• Issued: 02/19/2002
• Est. Priority Date: 05/11/1999
• Status: Expired due to Fees

• Current Assignee: Borealis Technical Limited Gibraltar Company Number 57884
• Original Assignee: Borealis Technical Limited (Borealis Exploration Ltd.)
• Inventors: Von Herzen, Brian, Edelson, Jonathan Sidney
• Primary Examiner(s): Masih, Karen
• Application Number:
  US09/570,166
• Time in Patent Office: 649 Days
• Field of Search: 318/811, 318/805, 318/599, 318/807, 318/810, 318/806, 318/727, 388/811
• US Class Current: 318/727
• CPC Class Codes: H02K 29/03 with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

A polyphase induction motor is operated by an inverter drive system comprising a logic level controller. A number, preferably twelve or more, of independently driven phases causes harmonic fields, up to a number equal to the number of phases, to oscillate in synchrony with the fundamental oscillating field. A pulse-width modulation (“PWM”) carrier is used by the logic level controller to synthesize a desired drive alternating current, in which the pulsing distortion produced by the pulse width modulation produces a synchronous oscillating field in the driven polyphase induction motor.

Claims

1. An electrical induction machine comprising:

a n phase order induction motor in which n is greater than three;

a controller for synthesizing an alternating current having n phases, said alternating current inducing a first rotating magnetic field in windings of said motor, wherein said current is derived using pulse width modulation having a fixed number of pulses per cycle, said fixed number being less than n;

wherein the timing and duration of said pulses is selected so that distortion in said current produces a second rotating magnetic field in said motor that is synchronous with said first rotating magnetic field.

2. An electrical induction machine as in claim 1, wherein said pulse-width modulation technique comprises a fixed number of pulses per AC, cycle matched to a phase angle difference needed to drive individual phases.

3. An electrical induction machine as in claim 2, wherein said number of pulses per AC cycle is less than said number of phases.

4. An electrical induction machine as in claim 2, wherein said number of pulses per AC cycle is less than said number of phases and both said number of pulses and said number of phases are multiples of an integer.

5. An electrical induction machine as in claim 4, wherein said integer is equal to three.

6. An electrical induction machine as in claim 5, wherein said windings in said motor are connected in balanced groups each containing a number of phases equal to said integer.

7. An electrical induction machine as in claim 1, wherein said pulse-width modulation technique comprises square wave pulses, wherein a voltage of said synthesized alternating current is controlled by adjusting a pulse duration and a frequency of said synthesized alternating current is controlled by adjusting a pulse period.

8. An electrical induction machine as in claim 1, wherein a pulse-width modulation switching period is maintained constant by increasing a dead time between pulse periods, wherein a peak point of said synthesized waveform determines a maximum required difference between a positive and negative pulse duration, and wherein a total combined on time of both said positive and negative pulses is set to said maximum difference.

9. An electrical induction machine as in claim 1, wherein said controller comprises a full bridge drive, and wherein small subsets of a total winding of said n phase order induction motor are independently connected.

10. A drive system comprising:

electronics for synthesizing an alternating current having n phases to operate a n phase order induction machine in which n is greater than three, wherein said current is derived using pulse width modulation having a fixed number of pulses per cycle, said fixed number being less than n;

wherein the timing and duration of said pulses is selected so that distortion in said current produces a rotating magnetic field in said motor that is synchronous with the primary rotating magnetic field developed in said motor;

a logic level controller to provide pulse-width modulation signals to said electronics.

11. A drive system as in claim 10, wherein said pulse-width modulation technique comprises a fixed number of pulses per AC cycle matched to a phase angle difference needed to drive individual phases.

12. A drive system as in claim 11, wherein said number of pulses per AC cycle is less than said number of phases.

13. A drive system as in claim 11, wherein said number of pulses per AC cycle is less than said number of phases and both said number of pulses and said number of phases are multiples of an integer.

14. A drive system as in claim 13, wherein said integer is equal to three.

15. A drive system as in claim 14, wherein said windings in said motor are connected in balanced groups each containing a number of phases equal to said integer.

16. A drive system as in claim 10, wherein said pulse-width modulation technique comprises square wave pulses, wherein a voltage of said synthesized alternating current is controlled by adjusting a pulse duration and a frequency of said synthesized alternating current is controlled by adjusting a pulse period.

17. A drive system as in claim 10, wherein a pulse-width modulation switching period is maintained constant by increasing a dead time between pulse periods, wherein a peak point of said synthesized waveform determines a maximum required difference between a positive and negative pulse duration, and wherein a total combined on time of both said positive and negative pulses is set to said maximum difference.

18. A drive system as in claim 10, further comprising a full bridge drive, and wherein small subsets of a total winding of a n phase order induction motor are independently connected.

19. A method for producing a synchronized drive waveform for a n phase order induction machine in which n is greater than three, comprising the steps of:

supplying electrical power from a DC power supply to n half-bridge circuits, wherein each of said half-bridge circuits comprises a positive switching element connected to a positive rail of said DC power supply and a negative switching element connect to a negative rail of said DC power supply;

operating said switching elements according to an input control logic signal, wherein said control logic signal is a periodic waveform generated by a pulse-width modulation technique;

outputting a drive waveform at each half-bridge to drive each phase, wherein said drive waveform is displaced in time by a phase angle that is equal to a physical angle of a winding in a stator;

synthesizing an alternating current having n phases, wherein said current is derived using pulse width modulation having a fixed number of pulses per cycle, said fixed number being less than n;

wherein the timing and duration of said pulses is selected so that distortion in said current produces a rotating magnetic field in said motor that is synchronous with the primary rotating magnetic field developed in said motor.

20. The method of claim 19, wherein said pulse-width modulation technique comprises a fixed number of pulses per AC cycle matched to a phase angle difference needed to drive individual phases.

21. The method of claim 20, wherein said number of pulses per AC cycle is less than said number of phases.

22. The method of claim 20, wherein said number of pulses per AC cycle is less than said number of phases and both said number of pulses and said number of phases are multiples of an integer.

23. The method of claim 22, wherein said integer is equal to three.

24. The method of claim 23, wherein said windings in said motor are connected in balanced groups each containing a number of phases equal to said integer.

25. The method of claim 19, wherein said pulse-width modulation technique comprises square wave pulses, wherein a voltage of said synthesized alternating current is controlled by adjusting a pulse duration and a frequency of said synthesized alternating current is controlled by adjusting a pulse period.

26. The method of claim 19, wherein a pulse-width modulation switching period is maintained constant by increasing a dead time between pulse periods, wherein a peak point of said synthesized waveform determines a maximum required difference between a positive and negative pulse duration, and wherein a total combined on time of both said positive and negative pulses is set to said maximum difference.

27. The method of claim 19, wherein small subsets of a total winding of said n phase order induction machine are independently connected to full bridge drives.