Engine combustion controller

• US 6,349,710 B1
• Filed: 08/24/2000
• Issued: 02/26/2002
• Est. Priority Date: 09/07/1999
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Kawai, Takashi, Mizuno, Hiroyuki
• Primary Examiner(s): Yuen, Henry C.
• Assistant Examiner(s): Vo, Hieu T.
• Application Number:
  US09/645,368
• Time in Patent Office: 551 Days
• Field of Search: 123/685, 123/686, 123/688, 123/479, 123/480, 123/445, 123/443, 123/704, 123/674, 123/679, 123/488, 701/103, 701/105, 701/106, 701/110, 701/114
• US Class Current: 123/685
• CPC Class Codes: F02D 41/22 Safety or indicating devices for abnormal conditions in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809
• CPC Class Codes: F02D 41/3029 further comprising a homogeneous charge spark-ignited mode
• CPC Class Codes: F02D 41/3076 with special conditions for selecting a mode of combustion, e.g. for starting, for diagnosing

Abstract

An engine combustion controller for an engine having a fuel supply system selects an engine combustion mode from one of lean combustion, in which an air fuel mixture leaner than a stoichiometric mixture is burned, and stoichiometric combustion, in which a stoichiometric mixture is burned, in accordance with an operating state of the engine and controls, via feedback, the air fuel ratio of the air fuel mixture when the stoichiometric combustion is performed using air-fuel ratio compensating value that are based on the composition of the engine exhaust gas. A preliminary tester checks the fuel supply system and determines that the fuel supply system is in a normal state when certain preliminary test conditions are satisfied, which includes checking the feedback compensating value. A prohibiter prevents lean combustion when the preliminary tester determines that the state of the fuel supply system is ambiguous. A main tester tests the fuel supply system and determines that the fuel supply system is in an abnormal state when certain main test conditions are satisfied, which includes checking the feedback compensating value.

Claims

1. A combustion controller of an engine having a fuel supply system for supplying fuel, wherein the combustion controller selects a combustion mode performed by the engine from either one of lean combustion, in which an air fuel mixture leaner than a stoichiometric mixture is burned, and stoichiometric combustion, in which a stoichiometric mixture is burned, in accordance with an operating state of the engine, and feedback controls the air fuel ratio of the air fuel mixture when the stoichiometric combustion is performed using an air fuel ratio feedback compensating value, which is set in accordance with a component concentration in an exhaust gas, the controller comprising:

a preliminary testing means for testing the fuel supply system and determining that the fuel supply system is in a normal state when one of a plurality of predetermined first conditions is satisfied, wherein the first conditions include a condition using the feedback compensating value;

a lean combustion prohibiting means for prohibiting the lean combustion when the preliminary testing means determines that the state of the fuel supply system is ambiguous; and

a main testing means for testing the fuel supply system and determining that the fuel supply system is in an abnormal state when one of a plurality of predetermined second conditions is satisfied, wherein the second conditions include a condition using the feedback compensating value.

2. The combustion controller according to claim 1, wherein the feedback compensating value used by the preliminary testing means is determined when the engine performs the stoichiometric combustion while being warmed up, and the feedback compensating value used by the main testing means is determined when the engine performs stoichiometric combustion after being warmed up.

3. The combustion controller according to claim 2, wherein the first conditions include a temperature condition in which the temperature of the engine when being started exceeds a predetermined temperature that is lower than a temperature corresponding to when the engine has been warmed up.

4. The combustion controller according to claim 1, wherein the first conditions include a normality range condition in which the feedback compensating value is included within a predetermined first normality range when a sum of the feedback compensating value and a learned value of the feedback compensating value is included within a predetermined second normality range for a predetermined normality reference time.

5. The combustion controller according to claim 4, wherein the preliminary testing means determines that the state of the fuel supply system is ambiguous if the normality range is not satisfied when the feedback compensating value is included within a predetermined abnormality range for a predetermined abnormality reference time.

6. The combustion controller according to claim 1, wherein the preliminary testing means determines that the state of the fuel supply system is ambiguous when the main testing means determines during at least the present and previous operation of the engine that the fuel supply system has an abnormality.

7. The combustion controller according to claim 1, wherein a requirement for activating the preliminary testing means is more lenient than that for activating the main testing means.

8. The combustion controller according to claim 7, wherein the preliminary testing means activation requirement includes the operating stability of the engine.

9. The combustion controller according to claim 1, wherein the preliminary testing means does not test the fuel supply system once the preliminary testing means determines that the fuel supply system is in a normal state as long as the engine is continually operating.

10. A method for controlling combustion in an engine, which has a fuel supply system for supplying fuel, by selecting a combustion mode performed by the engine from either one of lean combustion, in which an air fuel mixture leaner than a stoichiometric air fuel mixture is burned, and stoichiometric combustion, in which a stoichiometric air fuel mixture is burned, in accordance with an operating state of the engine, and feedback controlling an air fuel ratio of the air fuel mixture when the stoichiometric combustion is performed, the method comprising:

setting an air fuel ratio feedback compensating value in accordance with a component concentration in an exhaust gas when executing feedback control during stoichiometric combustion;

preliminarily testing the fuel supply system and determining that the fuel supply system is in a normal state when one of a plurality of predetermined first conditions is satisfied, wherein the first conditions include a condition using the feedback compensating value;

prohibiting the lean combustion when the state of the fuel supply system is determined to be ambiguous in the preliminary testing step; and

main testing the fuel supply system and determining that the fuel supply system is in an abnormal state when one of a plurality of predetermined second conditions is satisfied, wherein the second conditions include a condition using the feedback compensating value.

11. The method according to claim 10, wherein the feedback compensating value used in the preliminary testing step is determined when the engine performs the stoichiometric combustion while being warmed up, and the variable feedback compensating value used in the main testing step is determined when the engine performs stoichiometric combustion after being warmed up.

12. The method according to claim 11, wherein the first conditions include a temperature condition in which the temperature of the engine when being started exceeds a predetermined temperature that is lower than a temperature corresponding to when the engine has been warmed up.

13. The method according to claim 10, wherein the first conditions include a normality range condition in which the feedback compensating value is included within a predetermined first normality range when a sum of the feedback compensating value and a learned value of the feedback compensating value is included within a predetermined second normality range for a predetermined normality reference time.

14. The method according to claim 13, wherein the state of the fuel supply system is determined to be ambiguous in the preliminary testing step if the normality range is not satisfied when the feedback compensating value is included within a predetermined abnormality range for a predetermined abnormality reference time.

15. The method according to claim 10, wherein the state of the fuel supply system is determined to be ambiguous in the preliminary testing step when the fuel supply system is determined as having an abnormality during at least the present and previous operation of the engine in the main testing step.

16. The method according to claim 10, wherein a requirement for performing the preliminary testing step is more lenient than that for performing the main testing step.

17. The method according to claim 16, wherein the requirement for performing the preliminary testing step includes the operating stability of the engine.

18. The method according to claim 10, wherein the fuel supply system is not tested in the preliminary testing step once the fuel supply system is determined to be in a normal state during the preliminary testing step as long as the engine is continually operating.

19. A method of controlling engine combustion comprising the steps of:

performing a preliminary test while the engine temperature is less than a predetermined temperature, the preliminary test for detecting a normality in a fuel system that provides fuel to the engine;

performing stoichiometric combustion and inhibiting lean combustion if an abnormality in the fuel system is detected by the preliminary test;

after the engine temperature exceeds the predetermined temperature, performing air fuel ratio feedback control for stoichiometric combustion for a predetermined time period;

performing a main test after the engine temperature exceeds the predetermined temperature and the predetermined time period has expired, the main test for detecting abnormalities in the fuel system using a feedback compensating coefficient calculated via the feedback control, wherein the main test prohibits lean combustion while an abnormality is detected.

20. The method according to claim 19, wherein if the engine temperature exceeds the predetermined temperature when the engine is started, the preliminary test is not performed.