Cord rewinder device and horizontally-mounted electrical cord rewinder device for a vacuum cleaner

• US 6,349,808 B1
• Filed: 03/24/2000
• Issued: 02/26/2002
• Est. Priority Date: 03/24/2000
• Status: Expired due to Fees

• Current Assignee: Multicraft International
• Original Assignee: Multicraft International
• Inventors: Bryant, Kevin L.
• Primary Examiner(s): Morano, S. Joseph
• Assistant Examiner(s): Jules, Frantz F.
• Application Number:
  US09/534,498
• Time in Patent Office: 704 Days
• Field of Search: 191/12.R, 191/12.2 R, 191/12.4, 191/12.2 A
• US Class Current: 191/12.20R
• CPC Class Codes: H02G 11/02 using take-up reel or drum

Abstract

A cord rewinder device stores and dispenses flexible cord and includes a base, a reel, a spring element and a brake mechanism. The reel is rotatably mounted to the base and is operative to rotate an axis of rotation in a first direction and second direction opposite the first direction. In the first direction, the flexible cord is wound about the reel for storage within the cord rewinder device. In the second direction, the flexible cord is dispensed from the cord rewinder device. The spring element is connected to and between the base and the reel and is operative to apply a winding force to the reel. The brake mechanism is mounted to the base and is operative to move to and between a reel engaged position and a reel disengaged position. In the reel engaged position, the brake mechanism contacts the reel preventing the rotation of the reel in the first direction while permitting rotation of the reel in the second direction. In the reel disengaged position, the brake mechanism is disengaged from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force. The cord rewinder device is especially useful when used in a horizontal orientation with a shop-type vacuum cleaner for rewinding the electrical cord for the vacuum cleaner.

Claims

1. A vacuum cleaner cord rewinder device for storing and dispensing a flexible cord, comprising:

a base adapted to be mounted on a vacuum cleaner;

a reel having an axis of rotation oriented vertically such that said reel rotates in a horizontal plane, said reel being rotatably connected to the base and operative to rotate about said axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position;

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element.

2. A cord rewinder device according to claim 1, wherein the base is generally cylindrically shaped and configured with an interior sized to at least partially receive the reel.

3. A cord rewinder device according to claim 2, wherein the base includes a non-rotatable stubshaft disposed centrally about the axis of rotation within the interior of the base and projecting axially therefrom.

4. A cord rewinder device according to claim 3, wherein the reel includes a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel.

5. A cord rewinder device according to claim 4, further comprising a bearing disposed about the stubshaft and contacting the disk member of the reel, the bearing mounting the reel to the stubshaft for relative rotation with respect to the stubshaft.

6. A cord rewinder device according to claim 4, wherein the annular wall has an inner circumferential surface, the inner circumferential surface and the disk member defining at least one cylindrical chamber extending axially into the reel.

7. A cord rewinder device according to claim 6, wherein the annular wall has a cord receiving opening extending therethrough and sized for receiving an end portion of the cord.

8. A cord rewinder device according to claim 7, further comprising a cord connector plate sized to be received within the cylindrical chamber and fixedly connected to the reel for rotation therewith, the cord connector plate adapted to retain and anchor the end portion of the cord extending through the cord receiving opening.

9. A cord rewinder device for storing and dispensing a flexible cord, comprising:

a base being generally cylindrically shaped and configured with an interior sized to at least partially receive the reel, the base including a non-rotatable stubshaft disposed centrally about the axis of rotation within the interior of the base and projecting axially therefrom;

a reel rotatably connected to the base and operative to rotate about an axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining at least one cylindrical chamber extending axially into the reel, the annular wall having a cord receiving opening extending therethrough and sized for receiving an end portion of the cord;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position;

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element; and

a cord connector plate sized to be received within the cylindrical chamber and fixedly connected to the reel for rotation therewith, the cord connector plate adapted to retain and anchor the end portion of the cord extending through the cord receiving opening, the cord connector plate including a plurality of arcuate shaped walls arranged juxtaposed to and spaced apart from one another to form at least one cord receiving channel such that the end portion of the cord is disposed within the at least one cord receiving channel in a gripping relationship to assist in retaining the end portion within the cord rewinder device.

10. A cord rewinder device for storing and dispensing a flexible cord, comprising:

a base being generally cylindrically shaped and configured with an interior sized to at least partially receive the reel, the base including a non-rotatable stubshaft disposed centrally about the axis of rotation within the interior of the base and projecting axially therefrom;

a reel rotatably connected to the base and operative to rotate about an axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining at least one cylindrical chamber extending axially into the reel;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position, the brake mechanism including a brake arm pivotably connected to the base for contacting the inner circumferential surface of the annular wall; and

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element.

11. A cord rewinder device according to claim 10, wherein the brake arm is resiliently biased in contact with the inner circumferential surface of the annular wall.

12. A cord rewinder device according to claim 10, wherein the brake arm includes a brake pad sized and adapted to contact the inner circumferential surface of the annular wall when the brake mechanism is in the reel engaged position.

13. A cord rewinder device according to claim 12, wherein the brake pad is fabricated from a resilient material.

14. A cord rewinder device according to claim 12, wherein, when the brake mechanism is in the reel engaged position and the reel begins rotation in the first direction, the brake arm pivots in the first direction and the brake pad wedges against the inner circumferential surface of the annular wall thereby applying a braking force on the reel.

15. A cord rewinder device according to claim 14, wherein further rotation of the reel in the first direction increases the braking force on the reel.

16. A cord rewinder device according to claim 14, wherein, when the brake mechanism is in the reel engaged position and the reel rotates in the second direction, the brake arm pivots in the brake pad away from the inner circumferential surface of the annular wall thereby reducing the braking force on the reel.

17. A cord rewinder device according to claim 12, wherein the brake mechanism includes a brake release arm pivotably connected to the base and operative to pivot the brake arm in a direction to disengage the brake pad from contact with the inner circumferential surface of the annular wall thereby moving the brake mechanism from the reel engaged position to the reel disengaged position.

18. A cord rewinder device for storing and dispensing a flexible cord, comprising:

a base being generally cylindrically shaped and configured with an interior sized to at least partially receive the reel, the base including a non-rotatable stubshaft disposed centrally about the axis of rotation within the interior of the base and projecting axially therefrom;

a reel rotatably connected to the base and operative to rotate about an axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining at least one cylindrical chamber extending axially into the reel;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel, the spring element being a spiral spring having a first end portion connected to the stubshaft and a second end portion connected to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position; and

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element.

19. A cord rewinder device according to claim 18, wherein the stubshaft includes an axially extending slot sized to receive and retain the first end portion of the spiral spring and wherein the reel includes a fastener structure comprising a lug and a pair of slots on the inner circular wall of the reel with the lug positioned between the slots to form a serpentine channel, the second end portion of the spiral spring configured to be received in the serpentine channel to retain and anchor the second end portion of the spiral spring to the reel.

20. A cord rewinder device for storing and dispensing a flexible cord, comprising:

a base;

a reel rotatably connected to the base and operative to rotate about an axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position;

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element; and

a cover sized and adapted for releasable connection to the base thereby enclosing the reel and spring element therein.

21. A cord rewinder device according to claim 20, further comprising a conduit connected to at least one of the base and cover, the conduit forming a passage into the cord rewinder device for the cord to enter into and be dispensed from the cord rewinder device.

22. A cord rewinder device for storing and dispensing an electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a generally cylindrically-shaped housing having a base and a cover releasably connected to each other and forming an interior in the housing, the base having a stubshaft disposed centrally about an axis of rotation within the interior and projecting axially from the base, the cover having a pair of electrical brush elements extending into the interior of the housing;

a reel rotatably connected to the stubshaft within the interior of the housing and operative to rotate relative to the stubshaft in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord; and

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position whereby the brake mechanism is disengaged from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force.

23. A cord rewinder device according to claim 22, wherein the reel includes a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel.

24. A cord rewinder device according to claim 23, further comprising a bearing disposed about the stubshaft and contacting the disk member of the reel, the bearing mounting the reel to the stubshaft for relative rotation with respect to the stubshaft.

25. A cord rewinder device according to claim 23, wherein the annular wall has a cord receiving opening extending therethrough and sized for receiving an end portion of the cord.

26. A cord rewinder device according to claim 25, wherein the cord connector plate is sized to be received within a selected one of the cylindrical chambers and is fixedly connected to the reel, the cord connector plate adapted to retain the end portion of the electrical cord within the cord rewinder device after the cord receiving opening receives the end portion of the electrical cord.

27. A cord rewinder device according to claim 23, wherein the spring element is a spiral spring having a first end portion connected to the stubshaft and a second end portion connected to an inner circular wall of the reel, the stubshaft including an axially extending slot sized to receive and retain the first end portion of the spiral spring, the reel including a fastener structure comprising a lug and a pair of slots on the inner circular wall of the reel with the lug positioned between the slots to form a serpentine channel, the second end portion of the spiral spring configured to be received in the serpentine channel to retain and anchor the second end portion of the spiral spring to the reel.

28. A cord rewinder device according to claim 22, further comprising a conduit connected to at least one of the base and cover, the conduit forming a passage into the cord rewinder device for the electrical cord to enter into and be dispensed from the cord rewinder device.

29. A cord rewinder device for storing and dispensing an electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a generally cylindrically-shaped housing having a base and a cover releasably connected to each other and forming an interior in the housing, the base having a stubshaft disposed centrally about an axis of rotation within the interior and projecting axially from the base, the cover having a pair of electrical brush elements extending into the interior of the housing;

a reel rotatably connected to the stubshaft within the interior of the housing and operative to rotate relative to the stubshaft in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel, the annular wall having a cord receiving opening extending therethrough and sized for receiving an end portion of the cord;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord, the cord connector plate being sized to be received within a selected one of the cylindrical chambers and being fixedly connected to the reel, the cord connector plate being adapted to retain the end portion of the electrical cord within the cord rewinder device after the cord receiving opening receives the end portion of the electrical cord, the cord connector plate including three arcuate shaped walls arranged consecutively and radially outwardly from the axis of rotation, the three arcuate walls being spaced apart from one another to form a pair of cord receiving channels such that the end portion of the cord is disposed within the pair of cord receiving channels in a looping fashion to assist in retaining and anchoring the end portion within the cord rewinder device; and

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position whereby the brake mechanism is disengaged from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force.

30. A cord rewinder device for storing and dispensing an electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a generally cylindrically-shaped housing having a base and a cover releasably connected to each other and forming an interior in the housing, the base having a stubshaft disposed centrally about an axis of rotation within the interior and projecting axially from the base, the cover having a pair of electrical brush elements extending into the interior of the housing;

a reel rotatably connected to the stubshaft within the interior of the housing and operative to rotate relative to the stubshaft in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough with the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially therefrom and spaced apart from one another to form an annular cord receiving channel;

the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position whereby the brake mechanism is disengaged from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force, the brake mechanism including a brake arm pivotably connected to the housing for contacting the inner circumferential surface of the annular wall in a resiliently biased manner.

31. A cord rewinder device according to claim 30, wherein the brake arm includes a brake pad fabricated from a resilient material and sized and adapted to contact the inner circumferential surface of the annular wall when the brake mechanism is in the reel engaged position wherein, when the brake mechanism is in the reel engaged position and the reel begins to rotate in the first direction, the brake arm pivots in the first direction and wedges against the inner circumferential surface of the annular wall thereby applying a braking force on the reel and, when the brake mechanism is in the reel engaged position and the reel rotates in the second direction, the brake arm pivots in the second direction and the brake pad moves away from the inner circumferential surface of the annular wall thereby reducing the braking force on the reel.

32. A cord rewinder device according to claim 31, wherein further rotation of the reel in the first direction increases the braking force on the reel.

33. A cord rewinder device according to claim 31, wherein the brake mechanism includes a brake release arm pivotably connected to the housing and operative to pivot the brake arm in a direction to disengage the brake pad from contact with the inner circumferential surface of the annular wall thereby moving the brake mechanism from the reel engaged position to the reel disengaged position.

34. A cord rewinder device for storing and dispensing an electrical cord of a vacuum cleaner, the vacuum cleaner having a body defining an interior space and an electrical motor having an electrical cable with a pair of electrical cable leads disposed in the interior space, the electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a housing having a base and a cover releasably connected to each other, the base having a stubshaft disposed centrally about an axis of rotation and projecting axially from the base, a pair of electrical brush elements extending through the housing with exterior ends of the electrical brush elements connected to respective electrical cable leads of the electrical motor and interior ends of the electrical brush elements projecting into the housing, the base having a plurality of fasteners operative to secure the housing within the interior space of the body in a horizontal orientation;

a reel rotatably mounted to the stubshaft within the interior of the housing and operative to rotate in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel; and

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord.

35. A cord rewinder device according to claim 34, wherein the reel includes a central disk member having an opening disposed centrally therethrough, the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially outwardly therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel.

36. A cord rewinder device according to claim 35, wherein the spring element is a spiral spring having a first end portion connected to the stubshaft and a second end portion connected to an inner circular wall of the reel, the stubshaft including an axially extending slot sized to receive and retain the first end portion of the spiral spring, the reel including a fastener structure comprising a lug and a pair of slots on the inner circular wall of the reel with the lug positioned between the slots to form a serpentine channel, the second end portion of the spiral spring configured to be received in the serpentine channel to retain and anchor the second end portion of the spiral spring to the reel.

37. A cord rewinder device according to claim 35, further comprising a bearing disposed about the stubshaft and contacting the disk member of the reel, the bearing mounting the reel to the stubshaft for relative rotation with respect to the stubshaft.

38. A cord rewinder device according to claim 35, wherein the annular wall has a cord receiving opening extending therethrough and sized for receiving an end portion of the electrical cord, the cord connector plate sized to be received within a selected one of the cylindrical chambers, fixedly connected to the reel and adapted to retain the end portion of the electrical cord within the cord rewinder device after the cord receiving opening receives the end portion of the electrical cord.

40. A cord rewinder device according to claim 34, further comprising a conduit connected to at least one of the base and cover, the conduit forming a passage into the cord rewinder device for the electrical cord to enter into and be dispensed from the cord rewinder device.

39. A cord rewinder device for storing and dispensing an electrical cord of a vacuum cleaner, the vacuum cleaner having a body defining an interior space and an electrical motor having an electrical cable with a pair of electrical cable leads disposed in the interior space, the electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a housing having a base and a cover releasably connected to each other, the base having a stubshaft disposed centrally about an axis of rotation and projecting axially from the base, a pair of electrical brush elements extending through the housing with exterior ends of the electrical brush elements connected to respective electrical cable leads of the electrical motor and interior ends of the electrical brush elements projecting into the housing, the base having a plurality of fasteners operative to secure the housing within the interior space of the body in a horizontal orientation;

a reel rotatably mounted to the stubshaft within the interior of the housing and operative to rotate in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough, the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially outwardly therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel, the annular wall having a cord receiving opening extending therethrough and sized for receiving an end portion of the electrical cord, the cord connector plate sized to be received within a selected one of the cylindrical chambers, fixedly connected to the reel and adapted to retain the end portion of the electrical cord within the cord rewinder device after the cord receiving opening receives the end portion of the electrical cord;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord, the cord connector plate including three arcuate shaped walls arranged consecutively, radially outwardly from the axis of rotation and projecting axially from the cord connector plate, the three arcuate walls spaced apart from one another to form a pair of cord receiving channels such that the end portion of the electrical cord is disposed within the pair of cord receiving channels in a looping fashion to assist in retaining and anchoring the end portion of the electrical cord within the cord rewinder device.

41. A cord rewinder device for storing and dispensing an electrical cord of a vacuum cleaner, the vacuum cleaner having a body defining an interior space and an electrical motor having an electrical cable with a pair of electrical cable leads disposed in the interior space, the electrical cord having a pair of electrical leads, the cord rewinder device comprising:

a housing having a base and a cover releasably connected to each other, the base having a stubshaft disposed centrally about an axis of rotation and projecting axially from the base, a pair of electrical brush elements extending through the housing with exterior ends of the electrical brush elements connected to respective electrical cable leads of the electrical motor and interior ends of the electrical brush elements projecting into the housing, the base having a plurality of fasteners operative to secure the housing within the interior space of the body in a horizontal orientation;

a reel rotatably mounted to the stubshaft within the interior of the housing and operative to rotate in a first direction for winding the electrical cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the electrical cord from the cord rewinder device, the reel including a central disk member having an opening disposed centrally therethrough, the disk member extending radially within the interior and terminating in an outer periphery, an annular wall extending axially relative to the disk member and connected circumferentially about the outer periphery and a pair of flanges connected to the annular wall, extending radially outwardly therefrom and spaced apart from one another to form an annular cord receiving channel, the annular wall having an inner circumferential surface, the inner circumferential surface and the disk member defining a pair of opposing cylindrical chambers extending axially into the reel;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel; and

a cord connector plate connected to the reel for rotation therewith and having an inner electrically-conductive slip ring and an outer electrically-conductive slip ring disposed concentrically about the axis of rotation and arranged in a manner to maintain continuous electrical contact with a respective electrical brush element when the base and the cover are releasably connected together and the reel rotates, each ring having an electrically-conductive terminal member extending radially outwardly therefrom for connection with a respective lead of the electrical cord; and

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position whereby the brake mechanism is disengaged from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force, the brake mechanism including a brake arm pivotably connected to the housing for contacting the inner circumferential surface of the annular wall in a resiliently biased manner.

42. A cord rewinder device according to claim 41, wherein the brake arm includes a brake pad fabricated from a resilient material and sized and adapted to contact the inner circumferential surface of the annular wall when the brake mechanism is in the reel engaged position and wherein,

when the brake mechanism is in the reel engaged position and the reel begins to rotate in the first direction, the brake arm pivots in the first direction and wedges against the inner circumferential surface of the annular wall thereby applying a braking force on the reel and, when the brake mechanism is in the reel engaged position and the reel rotates in the second direction, the brake arm pivots in the second direction and the brake pad moves away from the inner circumferential surface of the annular wall thereby reducing the braking force on the reel.

43. A cord rewinder device according to claim 42, wherein the brake mechanism includes a brake release arm pivotably connected to the housing and operative to disengage the brake arm from contact with the inner circumferential surface of the annular wall thereby moving the brake mechanism from the reel engaged position to the reel disengaged position.

44. An electrical cord rewinder device for storing and dispensing a flexible cord, comprising:

a base;

a reel rotatably connected to the base and operative to rotate about an axis of rotation in a first direction for winding the flexible cord about the reel for storage within the cord rewinder device and in a second direction opposite the first direction for dispensing the flexible cord from the cord rewinder device;

a spring element connected to and between the base and the reel and operative to apply a winding force to the reel;

a brake mechanism mounted to the base and operative to move to and between a reel engaged position whereby the brake mechanism contacts the reel preventing rotation of the reel in the first direction while permitting rotation of the reel in the second direction and a reel disengaged position;

a brake release arm for disengaging the brake mechanism from contact with the reel to permit the reel to automatically rotate in the first direction as a result of the winding force of the spring element; and

an inner and outer electrically conductive slip ring that provide electrical power from a power cable to a motor, wherein the terminal ends of the slip rings are in different planes from one another.