Method for preparing an injectable preparation and device for implementing same

• US 6,349,850 B1
• Filed: 02/18/1999
• Issued: 02/26/2002
• Est. Priority Date: 06/04/1996
• Status: Expired due to Term

• Current Assignee: Societe de Conseils de Recherches et d'Applications Scientifiques
• Original Assignee: Societe de Conseils de Recherches et d'Applications Scientifiques
• Inventors: Cheikh, Roland Cherif
• Primary Examiner(s): JACYNA, J CASIMER
• Application Number:
  US09/194,918
• Time in Patent Office: 1,104 Days
• Field of Search: 222/145.5, 222/152, 222/1, 206/219, 206/222, 206/365, 141/9, 141/18, 141/21, 141/25-27, 141/67, 141/329, 141/330, 141/100, 141/105
• US Class Current: 222/1
• CPC Class Codes: A61J 1/062 Carpules
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2041 having removable plugs
• CPC Class Codes: A61J 1/2055 having gripping means
• CPC Class Codes: A61J 1/2065 having aligning and guiding means
• CPC Class Codes: A61J 1/2089 Containers or vials which are to be joined to each other in order to mix their contents combinations of vial and syringe for mixing their contents A61J1/2096
• CPC Class Codes: A61J 1/2093 Containers having several compartments for products to be mixed
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: A61M 2005/31598 having multiple telescopically sliding coaxial pistons encompassing volumes for components to be mixed
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/284 comprising means for injection of two or more media, e.g. by mixing
• CPC Class Codes: A61M 5/31596 comprising means for injection of two or more media, e.g. by mixing

Abstract

A method comprising the following steps: preparing in a vacuum a dry form (18) of an active principle, as well as a liquid (22), and drawing this liquid into the dry form, by the action of the vacuum to obtain an injectable preparation. The device comprises a gastight syringe (19) to condition under vacuum the dry form, a reservoir (12) containing the liquid (22) and a cap (29) forming a connector between the syringe and the liquid reservoir, the injection needle (25) of the syringe being driven into the septum (24) of the cap (29). The invention enables a preparation which is directly injectable by an automatic rehydration step to be obtained; indeed, after activation, the extemporaneous preparation is automatic since the device elements move by themselves under the action of the liquid which is drawn by suction into the volume under vacuum containing the solid formulation (18).

Claims

1. A process for preparing a liquid injectable preparation, comprising the steps of:

providing an injection device from which the preparation can be ejected;

said injection device having a reservoir defining an internal volume;

said reservoir being an injection chamber of a syringe for injecting the liquid injectable preparation via an injection needle;

providing a dry form of an active principle under vacuum in the internal volume of the reservoir;

providing a liquid in which said dry form can be dissolved or suspended to form said liquid injectable preparation; and

extemporaneously introducing said liquid into said dry form by suction by virtue of the action of the vacuum in order to form said liquid injectable preparation in said reservoir, from which said preparation can be injected.

2. The process according to claim 1, wherein the total vacuum is a vacuum lower than 100 mbars.

3. The process according to claim 1, wherein the total vacuum is a vacuum lower than 10 mbars.

4. The process according to claim 1, wherein the total vacuum is a vacuum lower than 0.1 mbar.

5. The process according to claim 1, further comprising adding a layer of excipient to the dry form, and using said layer subsequent to the injection preparation as a liquid piston to push other layers and to reduce losses of active principle during injection.

6. The process according to claim 5, further comprising packing the dry form in the syringe fixed to an automatic rehydration device, and in order to prepare the dry form, freezing a liquid containing the active principle, adding a specific quantity of excipient solution to the surface of the frozen liquid to obtain a unit including frozen excipient solution, freeze-drying the unit thereby to obtain, between a piston of the syringe and the solid of active principle under vacuum, a volume of freeze-dried product containing only the excipient, which after automatic rehydration and movement of the piston in order to empty the syringe, occupies after injection a dead volume at the bottom of the syringe and of the injection needle.

7. The process according to claim 1, wherein the dry form is prepared in the syringe which comprises a bypass of increased cross-section in a median zone of the syringe, the process further comprising loading and freezing a first liquid containing the active principle in a first compartment disposed between the bypass and an injection needle, adding a solution of excipient at the bypass to obtain a unit including frozen solution, freeze-drying the unit under vacuum, arranging a first piston on the excipient under vacuum, filling a second compartment with a second liquid, placing a second piston on the second liquid, installing a spindle of the second piston, exerting a pressure by the second piston which crushes the freeze-dried excipient with the result that, when the first piston reaches the bypass, the second liquid automatically passes via the bypass into the first compartment and rehydrates the solid under vacuum to obtain the liquid injectable preparation.

8. A device for implementing the process according to claim 1, which comprises a reservoir disposed in an injection device for vacuum packing a dry form, said injection device being a vacuum-packed gas tight syringe, means of packing a liquid for extemporaneous rehydration comprising a reservoir containing a piston, and connection means between the reservoir and the means for packing in order to add, by suction, the liquid to the dry form.

9.The device according to claim 8, wherein the dry form occupies the entire volume of the reservoir after said extemporaneous rehydration.

9. The device according to claim 8, wherein the connection means comprise either a septum and an injection needle, or a tap.

10. The device according to claim 8, wherein the syringe is vacuum-packed in a flexible packaging and fixed to a connector in communication with the liquid reservoir.

11. The device according to claim 8, wherein the syringe is provided with an injection needle engaged in a cap and adapted to slide therein in order to bring the syringe into communication with the liquid reservoir, and the entire unit being packed in a vacuum packaging.

12. The device according to claim 8, wherein the liquid reservoir is a flexible bag linked by a stopper-septum to the vacuum-packed syringe.

13. The device according to claim 8, wherein the syringe is packed in a vacuum packaging and provided with an injection needle forming a connector, introduced into the liquid reservoir through a stopper and joined to the syringe through the packaging.

14. The device according to claim 8, wherein the syringe comprises two compartments delimited by a first piston integral with an active spindle and by independent pistons, optionally linked together.

15. The device according to claim 8, wherein the syringe comprises two compartments separated by a central bypass and one of the two compartments, designed to contain the rehydration liquid, includes two independent pistons having a space therebetween for the liquid.

16. The device according to claim 8, wherein the syringe contains a cartridge septum provided with a needle blocked off by insertion in an injection piston of the syringe, the cartridge septum adapted to contain the rehydration liquid and the syringe adapted to contain the dry form.

18. The device according to claim 8, wherein the syringe is joined by a cap to a cartridge-septum containing the liquid, the syringe being fitted with an injection needle introduced and kept in place inside the cap, opposite the septum of the cartridge-septum, ready to be inserted in the septum in order to bring about rehydration of the solid of active principle contained in the syringe.

19. A product obtained by implementing the process according to claim 1, comprising a dry form for parenteral administration and vacuum-packed inside a syringe for injecting the liquid injectable preparation and injection needle also containing a liquid volume ready to be mixed by suction with the dry form in order to reconstitute the injectable preparation.

17. The device according to claim 17, wherein the cartridge-septum is fitted with a piston and a spindle of sufficient length to enable use of the cartridge-septum as a spindle of the injection piston, after insertion of the needle of the cartridge-septum in the injection piston in order to pass the liquid contained in the cartridge-septum into the reservoir of the syringe disposed between the injection piston and the injection needle, and containing a solid under vacuum, thereby making it possible to reconstitute the injectable preparation.

20. The product according to claim 20, wherein the dry form occupies the entire volume of the vacuum-packed reservoir.

21. The product according to claim 20, wherein the dry form is a freeze-dried form or a powder obtained after removal of a solvent.

22. The product according to claim 20, wherein the dry form contains the active principle and mannitol as a injectable excipient.

23. The product according to claim 20, wherein the volume containing the dry form under vacuum is equal to the volume occupied by the injectable preparation obtained after mixing the dry form with the necessary quantity of liquid.

24. The product according to claim 20, wherein the liquid is selected from the group consisting of water, an aqueous medium, an organic solvent with or without water, an anhydrous liquid, and an injectable oil.

25. The product according to claim 20, wherein the injectable preparation is selected from the group consisting of a liquid solution, a solid suspension in a liquid, a gel, and a semi-solid dispersion.