Energy saving water heater control

• US 6,350,967 B1
• Filed: 05/24/2000
• Issued: 02/26/2002
• Est. Priority Date: 05/24/2000
• Status: Expired due to Term

• Current Assignee: Fleet Capital Corporation (Bank of America Corp.)
• Original Assignee: American Water Heater Company (A O Smith Corporation)
• Inventors: Scott, Allen W.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US09/578,146
• Time in Patent Office: 643 Days
• Field of Search: 219/497, 219/483, 219/486, 219/485, 219/501, 219/508, 219/494, 236/20.R, 236/25.R, 392/454, 307/117
• US Class Current: 219/497
• CPC Class Codes: G05D 23/1932 to control the temperature of a plurality of spaces
• CPC Class Codes: H05B 1/0283 For heating of fluids, e.g. water heaters
• CPC Class Codes: H05B 3/82 Fixedly-mounted immersion heaters

Abstract

A water heater of the invention includes a water container; an element located to heat water in the water container; a sensor located to sense temperature; and a controller, the controller monitors the sensed temperature and compares the sensed temperature against a control temperature, with the controller further adjusting the control temperature a defined amount when the sensed temperature varies a desired amount from the control temperature.

Claims

1. An electric water heater comprising:

a water container;

at least one element located to heat water in said water container;

at least one sensor located to sense temperature of water in said water container; and

a controller, said controller monitoring said sensed temperature of said at least one sensor and operating said at least one element to turn on to heat water in said water container to a pre-set temperature, wherein said controller further adjusts a control temperature of the water in said water container a defined amount from said pre-set temperature when said at least one element is turned on to heat water in said water container.

2. The water heater defined in claim 1, wherein said controller compares said sensed temperature against said control temperature, with said controller operating said at least one element to turn on to heat water in said water container when said sensed temperature varies a desired amount from said control temperature.

3. The water heater defined in claim 2, wherein said electric water heater further comprises:

a second element to heat water in said water container;

a second sensor located to sense temperature of water in said water container; and

wherein said controller monitors said sensed temperature of said second sensor and compares said sensed temperature of said second sensor against said control temperature, with said controller operating said second element based on said comparison, wherein said controller further adjusts said control temperature a defined amount when said sensed temperature of either said first sensor or said second sensor varies a desired amount from said control temperature.

4. The water heater defined in claim 3, wherein said controller lowers said control temperature a defined amount when said sensed temperature of said at least one sensor is a desired amount less than said control temperature, and said controller raises said control temperature a defined amount when said sensed temperature of said second sensor is a desired amount less than said control temperature.

5. The water heater defined in claim 4, wherein said controller adjusts said control temperature over an energy saving cycle, wherein said controller operates over said energy saving cycle by lowering said control temperature more times than said controller raises said control temperature.

6. The water heater defined in claim 5, wherein said defined amount said controller lowers said control temperature is a smaller interval than said defined amount said controller raises said control temperature.

7. The water heater defined in claim 6, wherein said controller adjusts said control temperature anywhere between a maximum control temperature and a minimum control temperature.

8. An electric water heater comprising:

a water container;

a first element located to heat water in said water container;

a second element to heat water in said water container;

a second sensor located to sense temperature of water in said water container; and

a controller, said controller monitoring said sensed temperatures of said first and second sensors and comparing said sensed temperature against a control temperature, with said controller operating said first and second elements to heat water in said water container to a pre-set temperature based on said comparison, wherein said controller further adjusts said control temperature a defined amount from said pre-set temperature when said sensed temperature of either said first sensor or said second sensor varies a desired amount from said control temperature.

9. The water heater defined in claim 8, wherein said controller adjusts said control temperature by lowering said control temperature a defined amount when said sensed temperature of said first sensor is a desired amount less than said control temperature, and said controller raises said control temperature a defined amount when said sensed temperature of said second sensor is a desired amount less than said control temperature.

10. The water heater defined in claim 9, wherein said controller adjusts said control temperature over an energy saving cycle, wherein said controller operates over said energy saving cycle by lowering said control temperature more times than said controller raises said control temperature.

11. The water heater defined in claim 10, wherein said controller adjusts said control temperature anywhere between a maximum control temperature and a minimum control temperature over said energy saving cycle.

12. The water heater defined in claim 11, wherein said defined amount said controller lowers said control temperature is a smaller interval than said defined amount said controller raises said control temperature.

13. An electric water heater comprising:

a water container;

a first element located to heat water in said water container;

a first sensor located to sense temperature of water in said water container;

a second element to heat water in said water container;

a second sensor located to sense temperature of water in said water container; and

a controller, said controller monitoring said sensed temperatures of said first and second sensors and comparing said sensed temperatures against a control temperature, wherein when said sensed temperature of said first sensor is a desired amount less than said control temperature, said controller operates said first element to heat water in said container and lowers said control temperature a defined amount, and when said sensed temperature of said second sensor is a desired amount less than said control temperature, said controller operates said second element to heat water in said container and raises said control temperature a defined amount.

14. The water heater defined in claim 13, wherein said controller adjusts said control temperature over an energy saving cycle, wherein said controller operates over said energy saving cycle by lowering said control temperature more times than said controller raises said control temperature.

15. The water heater defined in claim 14, wherein said controller adjusts said control temperature anywhere between a maximum control temperature and a minimum control temperature over said energy saving cycle.

16. The water heater defined in claim 15, wherein said defined amount said controller lowers said control temperature is a smaller interval than said defined amount said controller raises said control temperature.

17. An electric water heater comprising:

a water container;

a first element located to heat water in said water container;

a first sensor located to sense temperature of water in said water container;

a second element to heat water in said water container;

a second sensor located to sense temperature of water in said water container; and

a controller, said controller monitoring said sensed temperature of said first and second sensors and operating said first and second elements to heat water in said water container;

wherein said controller further adjusts a control temperature of the water in said water container a defined amount when said water in said water container is heated, and wherein said controller lowers said control temperature a defined amount when said sensed temperature of said first sensor is a desired amount less than said control temperature, and said controller raises said control temperature a defined amount when said sensed temperature of said second sensor is a desired amount less than said control temperature.

18. The water heater defined in claim 17, wherein said controller adjusts said control temperature over an energy saving cycle, wherein said controller operates over said energy saving cycle by lowering said control temperature more times than said controller raises said control temperature.

19. The water heater defined in claim 18, wherein said defined amount said controller lowers said control temperature is a smaller interval than said defined amount said controller raises said control temperature.

20. The water heater defined in claim 19, wherein said controller adjusts said control temperature anywhere between a maximum control temperature and a minimum control temperature.

21. An electric water heater comprising:

a water container;

a first element located to heat water in said water container;

a first sensor located to sense temperature of water in said water container;

a second element to heat water in said water container;

a second sensor located to sense temperature of water in said water container; and

a controller, said controller monitoring said sensed temperatures of said first and second sensors and comparing said sensed temperatures against a control temperature, with said controller operating said first and second elements to heat water in said water container based on said comparison;

wherein said controller further adjusts said control temperature a defined amount when said sensed temperature of either said first sensor or said second sensor varies a desired amount from said control temperature; and

said controller adjusts said control temperature by lowering said control temperature a defined amount when said sensed temperature of said first sensor is a desired amount less than said control temperature, and said controller raises said control temperature a defined amount when said sensed temperature of said second sensor is a desired amount less than said control temperature.

22. The water heater defined in claim 21, wherein said controller adjusts said control temperature over an energy saving cycle, wherein said controller operates over said energy saving cycle by lowering said control temperature more times than said controller raises said control temperature.

23. The water heater defined in claim 22, wherein said controller adjusts said control temperature anywhere between a maximum control temperature and a minimum control temperature over said energy saving cycle.

24. The water heater defined in claim 23, wherein said defined amount said controller lowers said control temperature is a smaller interval than said defined amount said controller raises said control temperature.