Liquid-tank debris extraction system and method of operation thereof

• US 6,352,645 B1
• Filed: 07/17/2000
• Issued: 03/05/2002
• Est. Priority Date: 07/17/2000
• Status: Active Grant

• Current Assignee: Arizona Public Service Company (Pinnacle West Capital Corporation)
• Original Assignee: Arizona Public Service Company (Pinnacle West Capital Corporation)
• Inventors: Wilfong, Troy Arnett
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US09/618,155
• Time in Patent Office: 596 Days
• Field of Search: 210/107, 210/108, 210/143, 210/169, 210/257.1, 210/258, 210/406, 210/411, 210/416.1, 210/416.2, 210/767, 210/791, 210/739, 210/241, 210/237, 210/238, 15/17, 153/21, 376/310, 376/313, 376/316, 134/167.C
• US Class Current: 210/767
• CPC Class Codes: B01D 2201/02 Filtering elements having a conical form
• CPC Class Codes: B01D 29/15 arranged for inward flow filtration
• CPC Class Codes: B01D 29/60 integrally combined with devices for controlling the filtration
• CPC Class Codes: B01D 29/66 by flushing, e.g. counter-current air-bumps
• CPC Class Codes: B01D 29/96 in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters B01D29/09, B01D29/70 take precedence
• CPC Class Codes: B01D 35/0273 Filtering elements with a horizontal or inclined rotation or symmetry axis submerged in tanks or reservoirs
• CPC Class Codes: B01D 35/26 Filters with built-in pumps filters provided with a pump mounted in or on the casing aquarium pumps or filters A01K63/04

Abstract

A system (20) is presented for extraction of debris (22) from a tank (24) of potentially radioactive water (26) in a nuclear-powered energy-generation facility. The system (20) utilizes a subaqueous reversible motor (28), a subaqueous pump (30) magnetically coupled to the motor (28), and a subaqueous filter housing (50) removably coupled to the pump (30). A filter (52) having a metallic filter element (56) is incorporated into the filter housing (50). A control unit (34) is electrically coupled to the motor (28) and determines a rotational direction thereof from outside the tank (24). When the motor (28) is run in a forward rotational direction, the pump (30) produces a forward flow (36′) of water (26), substantially all of which passes through the filter (52) so that debris (22) in the water (26) is entrapped in the filter (52). When the motor (28) is run in a reverse rotational direction, the pump (30) produces a reverse flow (36″) of water (26), which extracts entrapped debris (22) from the filter (52).

Claims

1. A system for extraction of debris from a liquid, said system comprising:

a reversible motor, said motor being a first part of a submersible vacuum unit configured to be completely submersed in said liquid;

a pump coupled to said motor, said pump being a second part of said submersible vacuum unit;

a filtration unit removably coupled to said pump and incorporating a filter configured to entrap said debris, said filtration unit being a third part of said submersible vacuum unit; and

a control unit electrically coupled to said motor and configured to determine a rotational direction of said motor from outside said liquid, wherein said pump passes a portion of said liquid through said filtration unit as a forward flow when said control unit causes said motor to operate in a forward rotational direction, and wherein said pump passes a portion of said liquid through said filtration unit as a reverse flow when said control unit causes said motor to operate in a reverse rotational direction.

2. A debris-extraction system as claimed in claim 1 wherein said pump comprises an impeller magnetically coupled to said motor.

3. A debris-extraction system as claimed in claim 1 wherein said motor is a variable-speed motor having a speed controlled by said control unit.

4. A debris-extraction system as claimed in claim 3 wherein said forward flow exceeds 150 gallons per minute when said control unit causes said motor to operate at a maximum speed in said forward rotational direction.

5. A debris-extraction system as claimed in claim 3 wherein said reverse flow exceeds 75 gallons per minute when said control unit causes said motor to operate at a maximum speed in said reverse rotational direction.

6. A debris-extraction system as claimed in claim 1 wherein said filter is incorporated into said filtration unit so that substantially all of said forward flow passes through said filter.

7. A debris-extraction system as claimed in claim 1 wherein an object of said debris entrapped in said filter is extracted from said filter by said reverse flow.

8. A debris-extraction system as claimed in claim 1 additionally comprising a substantially rigid pole coupled to said vacuum unit and configured to enable an operator outside of said liquid to manually position said vacuum unit within said liquid.

9. A debris-extraction system as claimed in claim 8 wherein said substantially rigid pole comprises a buoyancy unit configured to offset at least part of a mass of said vacuum unit when said vacuum unit is submerged in said liquid.

10. A debris-extraction system as claimed in claim 1 additionally comprising a buoyancy unit configured to offset at least part of a mass of said vacuum unit when said vacuum unit is submerged in said liquid.

11. A debris-extraction system as claimed in claim 1 additionally comprising a positioning unit coupled to said vacuum unit, electrically coupled to said control unit, and configured to enable an operator outside of said liquid to utilize said control unit to maneuver said vacuum unit within said liquid.

12. A debris-extraction system as claimed in claim 1 additionally comprising a pick-up device coupled to an input of said filtration unit and configured to capture an object of said debris.

13. A debris-extraction system as claimed in claim 1 configured to extract said debris when said liquid is potentially radioactive water in a nuclear-powered energy-generation facility.

14. A system for extraction of debris from a tank of potentially radioactive water in a nuclear-powered energy-generation facility, said system comprising:

a subaqueous reversible motor;

a subaqueous pump coupled to said motor;

a subaqueous filter housing removably coupled to said pump;

a filter contained within said filter housing and configured to entrap an object of said debris; and

a control unit electrically coupled to said motor and configured to determine a rotational direction of said motor from outside said tank, wherein said pump produces a forward flow of said water when said control unit causes said motor to operate in a forward rotational direction, and wherein said pump produces a reverse flow of said water when said control unit causes said motor to operate in a reverse rotational direction.

15. A debris-extraction system as claimed in claim 14 wherein said pump comprises an impeller magnetically coupled to said motor.

16. A debris-extraction system as claimed in claim 14 wherein:

said forward flow passes through said filter housing; and

said filter is incorporated into said filter housing so that substantially all of said forward flow passes through said filter.

17. A debris-extraction system as claimed in claim 14 wherein said filter comprises a substantially metallic filter element.

18. A debris-extraction system as claimed in claim 14 wherein:

said filter is configured to entrap an object larger than a predetermined size.

19. A debris-extraction system as claimed in claim 14 wherein:

said filter is configured so that said object is entrapped in said filter by said forward flow; and

said filter is further configured so that said entrapped object is extracted from said filter by said reverse flow.

20. A debris-extraction system as claimed in claim 14 wherein:

said tank comprises a subaqueous transfer canal; and

said filter housing is dimensioned to pass through said transfer canal.

21. A debris-extraction system as claimed in claim 20 wherein said filter housing, said pump, and said motor are together dimensioned to pass through said transfer canal.

22. A debris-extraction system as claimed in claim 14 wherein:

said nuclear-powered energy-generation facility has a subaqueous transport device for removal of nuclear fuel elements from said tank; and

said filter housing is configured to be removed from said tank utilizing said subaqueous transport device.

23. A method of extracting debris from a liquid, said method comprising the following activities:

coupling a pump of a vacuum unit to a reversible motor thereof;

immersing said vacuum unit into said liquid;

driving said motor of said vacuum unit in one of a forward rotational direction and a reverse rotational direction via a control unit, wherein said control unit is outside of said liquid;

generating a flow of said liquid through said pump, wherein said flow is one of a forward flow and a reverse flow, respectively; and

passing said flow through a filtration unit of said vacuum unit.

24. A debris-extraction method as claimed in claim 23 wherein:

said driving activity drives said motor in said forward rotational direction;

said generating activity generates said forward flow; and

said method additionally comprises entrapping said debris in said filtration unit.

25. A debris-extraction method as claimed in claim 24 wherein said passing activity passes substantially all of said forward flow through a filter incorporated into said filtration unit.

26. A debris-extraction method as claimed in claim 24 additionally comprising removing said debris entrapped in said filtration unit during said entrapping activity from said liquid while entrapped within said filtration unit.

27. A debris-extraction method as claimed in claim 24 wherein:

said driving activity drives said motor in said reverse rotational direction;

said generating activity generates said reverse flow; and

said method additionally comprises extracting from said filtration unit via said reverse flow said debris entrapped therein during said entrapping activity.

28. A debris-extraction method as claimed in claim 27 additionally comprising:

inspecting said debris; and

disposing of said debris.

29. A debris-extraction method as claimed in claim 23 additionally comprising:

establishing a rotational direction of said motor via said control unit; and

determining a rotational speed of said motor via said control unit.

30. A debris-extraction method as claimed in claim 23 additionally comprising manually positioning said vacuum unit within said liquid from outside of said liquid.

31. A debris-extraction method as claimed in claim 23 wherein:

said method additionally comprises affixing a pick-up device to said filtration unit;

said driving activity drives said motor in said forward rotational direction;

said generating activity generates said forward flow;

said method additionally comprises capturing said debris via said pick-up device; and

said passing activity passes said forward flow containing said debris through said pick-up device.

32. A debris-extraction method as claimed in claim 23 wherein said coupling activity magnetically couples said pump to said motor within said vacuum unit.

33. A method of extracting an object of debris from a tank of potentially radioactive water in a nuclear-powered energy-generation facility, said method comprising the following activities:

incorporating a filter within a filter housing;

immersing a reversible motor into said tank;

immersing a pump into said tank, wherein said pump is coupled to said motor;

immersing said filter housing into said tank, wherein said filter housing is removably coupled to said pump;

driving said motor and said pump in one of a forward and a reverse rotational direction via a control unit to generate one of a forward and a reverse flow, respectively, of said water, wherein said control unit is outside of said tank; and

passing said one flow of said water through said pump, said filter housing, and said filter.

34. A object-extraction method as claimed in claim 33 wherein:

said driving activity drives said motor and said pump in said forward rotational direction; and

said passing activity passes substantially all of said forward flow through said filter.

35. A object-extraction method as claimed in claim 33 wherein:

said driving activity drives said motor and said pump in said forward rotational direction;

said method additionally comprises capturing said object in said forward flow; and

said method additionally comprises entrapping said captured object by said filter.

36. An object-extraction method as claimed in claim 35 wherein:

said method additionally comprises affixing a pick-up device to said filter housing; and

said capturing activity captures said object via said pick-up device.

37. An object-extraction method as claimed in claim 35 additionally comprising decoupling said filter housing from said pump within said tank.

38. An object-extraction method as claimed in claim 35 additionally comprising removing said filter housing, said filter, and said entrapped object from said tank while said entrapped object is entrapped by said filter.

39. An object-extraction method as claimed in claim 38 wherein said removing activity removes said filter housing, said filter, and said entrapped object from said tank through a subaqueous transfer canal.

40. An object-extraction method as claimed in claim 35 wherein:

said driving activity drives said motor and said pump in said reverse rotational direction;

said method additionally comprises extracting from said filter via said reverse flow said object entrapped thereby during said entrapping activity;

said method additionally comprises inspecting said object extracted from said filter by said extracting activity.

41. A debris-extraction method as claimed in claim 33 additionally comprising manually positioning said motor, said pump, and said filter housing within said tank from outside of said tank.