Lattice-shaped circuit board

• US 6,353,190 B1
• Filed: 10/08/1999
• Issued: 03/05/2002
• Est. Priority Date: 10/09/1998
• Status: Expired due to Fees

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Sato, Masanobu, Aoki, Kazuhiro, Sumida, Tatsuya
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US09/416,021
• Time in Patent Office: 879 Days
• Field of Search: 174/261, 174/267, 174/68.2, 174/70.B, 174/72.B, 174/99.B, 361/775, 361/777, 361/780
• US Class Current: 174/261
• CPC Class Codes: H01R 9/2458 Electrical interconnections between terminal blocks
• CPC Class Codes: H01R 9/28 Terminal boards
• CPC Class Codes: H05K 1/0287 having an universal lay-out, e.g. pad or land grid patterns or mesh patterns
• CPC Class Codes: H05K 7/026 Multiple connections subassemblies

Abstract

A circuit board assembly containing two pluralities of busbars or wires arranged in a lattice configuration, there being electrical continuity at each of the intersecting points. Slits are provided on each of the busbars which engage each other to complete the lattice. In the case of wires, they are bonded to each other. The conductive member thus formed may be sandwiched between two insulative films and is placed on an insulative plate which, in turn, is enclosed by an electrical connection box. The configuration provides substantial advantages in economy of production, simplified equipment required, and ease of altering the circuitry.

Claims

1. A circuit board assembly adapted for enclosure in an electrical connection box comprising

a first plurality of lateral busbars substantially parallel to each other, a second plurality of longitudinal busbars substantially parallel to each other, said first plurality and said second plurality intersecting each other, a third plurality of slits on said lateral busbars, a fourth plurality of slits on said longitudinal busbars, said third plurality and said fourth plurality engaging each other at least some points at which said first plurality and said second plurality intersect to form a conductive member, unnecessary portions of said lateral busbars and said longitudinal busbars are absent, said conductive member resting on one surface of a planar insulative plate, a fifth plurality of solderless terminals in electrical contact with predetermined positions on said conductive member.

2. The circuit board assembly of claim 1 wherein said first plurality and said second plurality intersect at an angle of substantially 90°

.

3. The circuit board assembly of claim 1 wherein one of said third plurality and one of said fourth plurality engage each other at each intersection of said first plurality and said second plurality.

4. The circuit board assembly of claim 1 wherein there are lattice grooves in said insulative plate corresponding to said conductive member, at least a portion of said conductive member being embedded in said lattice grooves.

5. The circuit board assembly of claim 4 wherein said lattice grooves are at least as deep as a height of said conductive member, whereby said conductive member is entirely within said lattice grooves.

6. The circuit board assembly of claim 4 wherein said lattice grooves are shallower than a height of said conductive member, whereby said conductive member projects out of said lattice grooves.

7. The circuit board assembly of claim 4 wherein said insulative plate comprises at least one terminal groove, adapted to receive one of said solderless terminals, and at least one cutting groove adapted to receive a cutting tool, said terminal groove and said cutting groove each intersecting one of said lattice grooves at substantially a 90°

angle.

8. The circuit board assembly of claim 1 wherein said solderless terminals include terminal plates, each having a tab at one end and a solderless connection blade at another end, and jumper terminals, each having said solderless connection blades at both ends, said insulative plate adapted to receive said solderless terminals from both sides, thereby to form said electrical contact.

9. The circuit board assembly of claim 1 wherein said lateral busbars are spaced apart from each other at prescribed pitches and said longitudinal busbars are spaced apart from each other at predetermined pitches, said prescribed pitches and said predetermined pitches corresponding to terminal opening pitches for electrical elements to which said lateral busbars and said longitudinal busbars are to be connected.

10. The circuit board assembly of claim 1 wherein a power supply connection busbar is stacked on said circuit board.

11. A circuit board assembly for enclosure in an electrical connection box comprising

a first plurality of substantially identically-shaped flat horizontal strips forming lateral busbars, substantially parallel to each other, a second plurality of substantially identically-shaped flat horizontal strips forming longitudinal busbars, substantially parallel to each other, said first plurality and said second plurality having electrical continuity at their intersection points, thereby forming a lattice-shaped conductive member having sections not required for circuits cut away,

an insulative film covering each surface of said conductive members, terminal openings in said insulative film, at least one solderless plate being a terminal plate or a jumper terminal, said terminal plate extending through one of said terminal openings, one end of said terminal plate in fixed electrical contact with said conductive material and another end of said terminal plate constituting a tab adapted to act as an external connection terminal, said jumper terminal having solderless blades at one end thereof.

12. The circuit board assembly of claim 11 wherein said lateral busbars and said longitudinal busbars are bonded at said intersection points by welding, soldering, fusing or riveting, and said one end of said terminal plate is connected and fixed to one of said lateral busbars and/or one of said longitudinal busbars by welding, soldering, riveting, or fusing.

13. The circuit board assembly of claim 11 wherein a plurality of conductive members covered by said insulative film is vertically stacked, adjacent said conductive members being in electrical contact via said terminal plates and/or said jumper terminals.

14. The circuit board assembly of claim 13 wherein said adjacent conductive members are welded or fused to each other through film openings in said insulative film, thereby providing electrical continuity.

15. The circuit board assembly of claim 11 wherein said lateral busbars are spaced apart from each other at prescribed pitches and said longitudinal busbars are spaced apart from each other at predetermined pitches, said prescribed pitches and said predetermined pitches corresponding to terminal opening pitches for electrical elements to which said lateral busbars and said longitudinal busbars are to be connected.

16. The circuit board assembly of claim 11 wherein a power supply connection busbar is stacked on said insulative film.

17. A circuit board assembly for enclosure in an electrical connection box comprising

a first plurality of lateral wires substantially parallel to each other, a second plurality of longitudinal wires substantially parallel to each other, said first plurality layered on said second plurality whereby said lateral wires and said longitudinal wires intersect each other at intersection points, to form a conductive material, said conductive material fixed on a planar insulative plate, sections of said conductive material not needed for a circuit being cut away, solderless terminals fixed to said lateral wires and said longitudinal wires at predetermined positions.

18. The circuit board assembly of claim 17 wherein each side of said conductive member is covered by an insulative film.

19. The circuit board assembly of claim 17 wherein said solderless terminals comprise terminal plates and jumper terminals, said terminal plates having a tab at one end, and connection blades at another end, said jumper terminals having solderless connection blades at both ends, said solderless terminals forming solderless electrical connections at said predetermined points, said solderless terminals being inserted from one or both sides of said insulative plate.

20. The circuit board assembly of claim 17 wherein said lateral wires are spaced apart from each other at prescribed pitches and said longitudinal wires are spaced apart from each other at predetermined pitches, said prescribed pitches and said predetermined pitches corresponding to terminal opening pitches for electrical elements to which said lateral wires and said longitudinal wires are to be connected.