Three-level soft-switched converters

• US 6,353,547 B1
• Filed: 03/29/2001
• Issued: 03/05/2002
• Est. Priority Date: 08/31/2000
• Status: Expired due to Term

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Jang, Yungtaek, Jovanovic, Milan M.
• Primary Examiner(s): HAN, YOUNGHUIE JESSICA
• Application Number:
  US09/819,699
• Time in Patent Office: 341 Days
• Field of Search: 363/16, 363/17, 363/56, 363/98, 363/131, 363/132
• US Class Current: 363/132
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Three-level, constant-frequency, soft-switched isolated converters provide zero-voltage-switching (ZVS) conditions for the turn-on of all primary switches over a wide range of input voltage and output load. These converters achieve ZVS with the minimum duty cycle loss and circulating current, which optimizes the conversion efficiency. The ZVS of the primary switches is achieved by the energy stored in an inductor on the primary side of the isolation transformer. The inductor and transformer are arranged so that a change in the phase shift between the outer and inner pair of switches of the series connection of four switches changes the volt-second product on the windings of the transformer and the windings of the inductor in opposite directions. In some embodiments the primary-side inductor is coupled inductor with two windings, whereas in the other embodiments the inductor has only one winding.

Claims

1. A soft-switched, constant-frequency, three-level power converter with phase-shift modulation comprising:

an input power source;

four controllable switching devices connected in series adapted to connect to said input power source, each of said controllable switching devices comprising a switch, an antiparallel diode coupled across said switch and a capacitor coupled across said switch;

a transformer having a primary and secondary winding;

an inductor arranged on the primary side of said transformer so that when an outer switch and a corresponding inner switch of said four controllable switching devices connected in series are periodically open and closed in phase the volt-second product of a winding of said inductor is maximal and the volt-second product of said windings of said transformer is minimal, and when a said outer switch and a said corresponding inner switch of said four controllable switching devices connected in series are periodically open and closed in antiphase the volt-second product of said winding of said inductor is minimal and the volt-second product of said windings of said transformer is maximal;

a plurality of capacitors arranged on said primary side of said transformer providing power sources with voltages that are fractions of the voltage of said input power source and coupled to said four controllable switches so that the voltage across a nonconducting said controllable switch is a fraction of said voltage of said input source;

an output circuit for coupling a load to said secondary winding of said transformer.

3. A power converter as in claim 1 wherein the inductance of said inductor is selected so that the energy stored in said inductor is large enough to substantially discharge said output capacitance of each of said controllable switching devices that is about to be turned on so that voltage across said each of said controllable switching devices at the moment of turn-on is substantially reduced in the entire current range of said load.

4. A power converter as in claim 1 wherein said inductor is arranged as a coupled inductor having two windings that are connected in series, and wherein the magnetizing inductance of said coupled inductor is selected so that the energy stored in said magnetizing inductance is large enough to substantially discharge said output capacitance of each of said controllable switching devices that is about to be turned on so that voltage across said each of said controllable switching devices at the moment of turn-on is substantially reduced in the entire current range of said load.

5. A power converter as in claim 1 further comprising a capacitor for providing volt-second balance of said windings of said transformer and inductor.

6. A power converter as in claim 1 further comprising a clamping diode for limiting voltage across said controllable switching devices to a fraction of said voltage of said input power source.

7. A power converter as in claim 1 further comprising a plurality of resistors for precharging said plurality of said capacitors immediately after said power source is applied to said power converter so that said plurality of said capacitors provide required voltages for maintaining volt-second products of said windings of said transformer and inductor.

8. A power converter as in claim 1 wherein said primary winding of said transformer is center tapped.

9. A power converter as in claim 1 wherein said secondary winding of said transformer is center tapped.

10. A power converter as in claim 1 wherein said output circuit is the full-wave rectifier.

11. A power converter as in claim 1 wherein said output circuit is the current doubler.

12. A power converter as in claim 1 wherein said output circuit comprises a filter.

2. A soft-switched, constant-frequency, three-level power converter with phase-shift modulation comprising:

an input power source;

four controllable switching devices connected in series adapted to connect to said input power source, each of said controllable switching devices comprising a switch, an antiparallel diode coupled across said switch and a capacitor coupled across said switch;

a transformer having a primary and secondary winding;

an inductor arranged on the primary side of said transformer so that when an outer switch and a corresponding inner switch of said four controllable switching devices connected in series are periodically open and closed in phase the volt-second product of a winding of said transformer is maximal and the volt-second product of a winding of said inductor is minimal, and when a said outer switch and a said corresponding inner switch of said four controllable switching devices connected in series are periodically open and closed in antiphase the volt-second product of said winding of said transformer is minimal and the volt-second product of said winding of said inductor is maximal;

a plurality of capacitors arranged on said primary side of said transformer providing power sources with voltages that are fractions of the voltage of said input power source and coupled to said four controllable switches so that the voltage across a nonconducting said controllable switch is a fraction of said voltage of said input source;

an output circuit for coupling a load to said secondary winding of said transformer.