Process and apparatus for providing a film with a gradient

• US 6,354,109 B1
• Filed: 10/25/2000
• Issued: 03/12/2002
• Est. Priority Date: 07/12/1995
• Status: Expired due to Fees

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Zagdoun, Georges, Boire, Philippe
• Primary Examiner(s): VINCENT, SEAN E
• Application Number:
  US09/694,895
• Time in Patent Office: 503 Days
• Field of Search: 65/601, 65/605, 65/605.2, 65/608, 65/95, 65/992, 65/994, 651/821, 118/715, 118/718, 427/165, 427/166, 427/255.15, 427/255.5
• US Class Current: 65/60.1
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: C03C 17/3435 comprising a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3441 comprising carbon, a carbide or oxycarbide
• CPC Class Codes: C03C 2217/91 Coatings containing at least one layer having a composition gradient through its thickness
• CPC Class Codes: C23C 16/029 Graded interfaces
• CPC Class Codes: C23C 16/453 passing the reaction gases through burners or torches, e.g. atmospheric pressure CVD C23C16/513 takes precedence; for flame or plasma spraying of coating material in the molten state C23C4/00
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

The subject of the invention is a glazing panel comprising a transparent substrate (1) especially one made of glass, provided with at least one functional, conductive and/or low-emissivity, transparent thin film (3). In order to improve the optical and especially the calorimetric appearance of the glazing panel, at least one intermediate film (2) is placed between the substrate (1) and the functional film (3), this at least one intermediate film having a refractive index gradient decreasing through its thickness.

The invention also relates to the device intended for manufacturing this type of glazing panel.

Claims

1. A nozzle for forming a film by chemical vapor deposition, the nozzle comprising first and second upstream heel-pieces, a central profiled block, and a downstream heel-piece, each of the heel pieces and central profiled block having a lower portion, a first region defined between the two upstream heel-pieces for injecting at least one first precursor gas, a second region defined between the upstream heel-piece and the central profiled block for injecting at least one second precursor gas having a different composition than the first precursor gas, a third region defined between the central profiled block and the downstream heel-piece for evacuating gaseous effluent, the regions and lower portions guiding gas streams supplying the injection slots along the glass in a deposition zone with a flow path having approximately the shape of a U, the distance between the two injection slots and the relative configurations of the first upstream heel-piece, the second upstream heel-piece, and the central block being chosen so as to cause partial and progressive mixing between the gas streams in the deposition zone.

2. A nozzle for forming a film by chemical vapor deposition, the nozzle comprising first and second upstream heel-pieces, a central profiled block, and a downstream heel-piece, a first slot defined between the two upstream heel-pieces for injecting at least one first precursor gas, a second slot defined between the upstream heel-piece and the central profiled block for injecting at least one second precursor gas having a different composition than the first precursor gas, a third slot defined between the central profiled block and the downstream heel-piece for evacuating gaseous effluent, all the slots and lower faces of the heel-pieces and of the central block guiding gas streams supplying the injection slots along the glass in a deposition zone with a flow path having approximately the shape of a U, the distance between the two injection slots and the relative configurations of the first upstream heel-piece, the second upstream heel-piece, and the central block being chosen so as to cause partial and progressive mixing between the gas streams in the deposition zone, wherein the lower face of the central block is at a higher level than the lower face of the second upstream heel-piece, and the second upstream heel-piece is at a higher level than the lower face of the first upstream heel-piece.

3. The nozzle of claim 2, wherein the deposition zone is located in a chamber of a float glass bath above a float glass that is moving in the chamber in one direction, with the nozzle extending transversely to the direction of movement of the float glass.

4. The nozzle of claim 2, wherein the distance between the two injection slots is at most equal to ¾

of the total length of the deposition zone.

5. The nozzle of claim 2, wherein the distance between the two injection slots is approximately ¼

to ⅔

of the total length of the deposition zone.

6. The nozzle of claim 2, wherein the first injection slot is supplied with a first gaseous reactive mixture which decomposes into the form of an oxide having a given refractive index and the second injection s lot is supplied with a second gaseous reactive mixture which decomposes into the form of an oxide having a refractive index different from the previous one.

7. The nozzle of claim 6, wherein the oxide provided by the second gaseous reactive mixture has a refractive index that is lower than that provided by the first gaseous reactive mixture.

8. The nozzle of claim 2, wherein the second upstream heel-piece is configured so as to create a localized widening of the second injection slot in the vicinity of the deposition zone.

9. The nozzle of claim 2, wherein the second upstream heel-piece is configured so as to create a localized widening of the second injection slot in the vicinity of the deposition zone and the second upstream heel-piece has a nose that includes a profile with cut-off or rounded corners so as to widen the injection slot in the region where it runs out into the deposition zone.

10. A process for forming, by chemical vapor deposition, a film having a refractive index gradient on a float glass moving from an upstream position to a downstream position in one direction through a chamber of a float glass bath, which comprises separately supplying first and second different precursor gases respectively through a firs t feed region and a second feed region disposed closer to the downstream position than the first feed region, to a deposition zone located in the float glass bath chamber above the moving float glass, providing laminar flow of gas streams coming from these two gases alone the float glass in a first part of the deposition zone, and creating a region of turbulence in a second part of the deposition zone proximate a convergence of the second feed region and the deposition zone, w herein partial and progressive mixing occurs between the different precursor gases in the deposition zone.

11. The process of claim 10 wherein the first and second gas streams contact the float glass in a manner such that the gaseous reactive mixtures decompose to provide oxides of different refractive indexes on the float glass.

12. The process of claim 11 wherein the first and second reactive precursor mixtures and gas streams are provided by a nozzle located in the deposition zone and extending transversely to the direction of movement of the float glass.

13. The process of claim 12 wherein the nozzle comprises first and second upstream heel-pieces, a central profiled block, and a downstream heel-piece, a first slot defined between the two upstream heel-pieces for injecting the first precursor gas, a second slot defined between the upstream heel-piece and the central profiled block for injecting the second precursor gas, a third slot defined between the central profiled block and the downstream heel-piece for evacuating gaseous effluent, with all the slots and lower faces of the heel-pieces and of the central block guiding the gas streams along the float glass in the deposition zone in a flow path having approximately the shape of a U.

14. The process of claim 13 wherein the two injection slots are separated by a distance with the relative configurations of the first upstream heel-piece, the second upstream heel-piece, and the central block being chosen so as to cause partial and progressive mixing between the gas streams in the deposition zone.

15. The process of claim 14, wherein the distance between the two injection slots is approximately ¼

to ¾

of the total length of the deposition zone.

16. The process of claim 10, wherein the film is provided with a decreasing refractive index gradient with respect to a surface of the float glass.

17. The process of claim 10, wherein the film is provided with an increasing refractive index gradient with respect to a surface of the float glass.

18. A nozzle for supplying precursor gases for producing a film by chemical vapor deposition on a moving glass substrate, the nozzle comprising a body with an upstream end and a downstream end, the body defining a first feed region disposed closer to the upstream end than a second feed region, an evacuation region disposed closer to the downstream end than the second feed region, and a deposition zone for receiving the precursor gases, wherein each feed region delivers at least one different precursor gas proximate the deposition zone, gases delivered through the first and second feed regions enter the deposition zone at first and second spacings from the glass substrate with the first spacing being smaller than the second spacing, and the body is configured and dimensioned to promote partial and progressive mixing of the gases in the deposition zone.

19. The nozzle of claim 18, wherein the body is configured and dimensioned to create a local region of turbulence where the gases mix in the deposition zone.

20. The nozzle of claim 19, wherein the evacuation region receives gaseous effluent from the deposition zone.