Method and apparatus for formation isolation in a well

• US 6,354,378 B1
• Filed: 01/24/2000
• Issued: 03/12/2002
• Est. Priority Date: 11/18/1998
• Status: Expired due to Term

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Patel, Dinesh R.
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): BATES, ZAKIYA W
• Application Number:
  US09/489,861
• Time in Patent Office: 778 Days
• Field of Search: 166/325, 166/321, 166/329, 166/373, 166/374
• US Class Current: 166/374
• CPC Class Codes: E21B 21/103 Down-hole by-pass valve arrangements, i.e. between the inside of the drill string and the annulus valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well

Abstract

An isolation system and method for use in a wellbore that passes through a formation includes a flow conduit capable of receiving a fluid flow from the formation and an isolation system coupled to the flow conduit and including one or more uni-directional flow control devices. Each uni-directional flow control device may be ball-type check valve, plate-type check valve, and flapper-type check valve. The one or more uni-directional flow control devices are adapted to be opened by fluid flow from the formation and to be closed by pressure from a fluid column in the flow conduit when the fluid flow is shut off. In another arrangement, an isolation system and method includes a valve, a string having a flow conduit (e.g., tubing, flow tube, etc.) and a lower end, and an actuation tool (e.g., a shifting tool) attached to the lower end of the string and adapted to operate the valve if the string is lowered into or raised out of the wellbore.

Claims

1. An apparatus for use in a wellbore that passes through a formation, comprising:

a flow conduit capable of receiving a fluid flow from the formation; and

an isolation system coupled to the flow conduit and comprising;

a housing having one or more side ports; and

one or more uni-directional flow control devices mounted in the corresponding one or more side ports, the uni-directional flow control devices being adapted to be opened by fluid flow from the formation and to be closed by pressure from a fluid column in the flow conduit when the fluid flow is shut off.

2. The apparatus of claim 1, further comprising a pump to create fluid flow from the formation into the flow conduit.

3. The apparatus of claim 2, wherein the pump is turned off to shut off fluid flow.

4. The apparatus of claim 1, wherein each of the one or more uni-directional flow control devices includes a ball-type check valve.

5. The apparatus of claim 1, wherein each of the one or more uni-directional flow control devices includes a plate-type check valve.

6. The apparatus of claim 5, wherein the plate-type check valve includes an orifice, a chamber, and a plate moveable in the chamber to cover and uncover the orifice.

7. The apparatus of claim 1, wherein each of the one or more uni-directional flow control devices includes a flapper-type check valve.

8. The apparatus of claim 1, further comprising:

a tubular housing having an inner bore, the one or more uni-directional flow control devices mounted in the tubular housing,

the one or more flow control devices adapted to enable fluid flow between an annular region outside the housing and the housing inner bore.

9. The apparatus of claim 1, wherein the isolation system comprises plural uni-directional flow control devices, and wherein the housing comprises plural side ports.

10. The apparatus of claim 1, further comprising an isolation valve that is positioned downstream of the one or more uni-directional flow control devices and that is actuatable to an open position, the isolation valve having a path through which an intervention tool is passable.

11. The apparatus of claim 10, wherein the isolation valve comprises a ball valve.

12. The apparatus of claim 1, further comprising a removable plug positioned downstream of the one or more uni-directional flow control devices.

13. An apparatus for use in a wellbore that passes through a formation, comprising:

a flow conduit capable of receiving a fluid flow from the formation; and

an isolation system coupled to the flow conduit and comprising one or more uni-directional flow control devices, the uni-directional flow control devices being adapted to be opened by fluid flow from the formation and to be closed by pressure from a fluid column in the flow conduit when the fluid flow is shut off,

wherein each of the one or more flow control devices includes a housing having one or more side ports and an inner bore, one or more check valves to control fluid flow through the one or more side ports to or from the inner bore, and at least one sleeve moveable by fluid pressure in the inner bore to sealably cover the one or more side ports.

14. The apparatus of claim 13, wherein the one or more check valves are closed to allow application of an elevated pressure in the inner bore to move the at least one sleeve.

15. The apparatus of claim 13, wherein the at least one sleeve is separate from the one or more check valves.

16. An apparatus for use in a wellbore that passes through a formation, comprising:

an isolation device for positioning in the wellbore above the formation, the isolation device having a housing and one or more uni-directional flow restrictors, the housing having an inner bore extending along an entire length of the isolation device, the inner bore unobstructed by the one or more uni-directional flow restrictors,

the one or more flow restrictors adapted to open in response to fluid flow from the formation and to close in response to fluid pressure in an opposite direction, and

the isolation device further comprising a valve provided to control flow through the inner bore, the valve in the open position providing full bore access through the inner bore and the valve in the closed position to block fluid flow through the inner bore.

17. The apparatus of claim 16, further comprising an upper completion string removably coupled to the isolation device and adapted to receive fluid flow from the formation, wherein the fluid pressure is applied to enable removal of the upper completion string.

18. The apparatus of claim 17, wherein the completion string includes a pump adapted to generate the fluid flow from the formation when activated and to be turned off to apply the fluid pressure.

19. The apparatus of claim 16, wherein the one or more flow restrictors are mounted in the housing and are adapted to communicate formation fluid flow to the inner bore from an annulus region outside the housing.

20. The apparatus of claim 16, wherein the one or more flow restrictors are mounted in the housing and are adapted to communicate formation fluid flow from the inner bore to an annulus region outside the housing.

21. The apparatus of claim 16, wherein the fluid pressure in the opposite direction is applied by a fluid column in the wellbore.

22. The apparatus of claim 21, wherein the formation has a pressure, and wherein the fluid column pressure is greater than the formation pressure.

23. The apparatus of claim 22, further comprising a pump to create a fluid flow from the formation.

24. The apparatus of claim 16, wherein each of the one or more flow restrictors includes a member selected from the group consisting of a ball-type flow restrictor, a plate-type flow restrictor, and a flapper-type flow restrictor.

25. The apparatus of claim 16, wherein the housing has a wall and the one or more flow restrictors are mounted in the wall.

26. The apparatus of claim 16, wherein each of the one or more flow restrictors is selected from the group consisting of a plate-type flow restrictor and a flapper-type flow restrictor.

27. The apparatus of claim 16, wherein the valve comprises a ball valve.

28. The apparatus of claim 16, wherein the housing has one or more side ports, the one or more flow restrictors mounted in the corresponding one or more side ports.

29. A method of operating a well, comprising:

generating fluid flow through an isolation apparatus having one or more uni-directional flow devices from a formation into a flow conduit during normal operation, the isolation apparatus having an inner bore unobstructed by the one or more uni-directional flow devices;

applying a pressure in the well to close the one or more uni-directional flow devices to isolate the formation; and

running an intervention tool through the isolation apparatus inner bore and past the one or more uni-directional flow devices.

30. The method of claim 29, wherein applying the pressure includes introducing a kill fluid into the well.

31. The method of claim 29, wherein applying the pressure includes providing pressure by a fluid column in the flow conduit.

32. The method of claim 31, further comprising stopping a pump to stop fluid flow to enable the fluid column pressure to close the one or more uni-directional flow devices.

33. The method of claim 32, wherein providing the fluid column pressure includes providing a pressure greater than the pressure of the formation.

34. The method of claim 29, further comprising removing an upper completion string during a work-over operation and leaving the isolation apparatus in the well.

35. The method of claim 34, further comprising opening a valve positioned downstream of the one or more uni-directional flow devices and running the intervention tool through a bore of the valve.

36. The method of claim 34, further comprising removing a plug positioned downstream of the one or more uni-directional flow devices and running the intervention tool after removing the plug.

37. An apparatus for use in a wellbore, comprising:

a flow conduit capable of receiving a fluid flow from the formation; and

an isolation system coupled to the flow conduit and including one or more uni-directional flow control devices, wherein each of the one or more flow control devices includes a housing having one or more side ports and an inner bore, one or more check valves to control fluid flow through the one or more side ports to or from the inner bore, and at least one sleeve moveable by fluid pressure in the inner bore to sealably cover the one or more side ports,

the one or more uni-directional flow control devices being adapted to be opened by fluid flow from the formation and to be closed by pressure from a fluid column in the flow conduit when the fluid flow is shut off.

38. The apparatus of claim 37, wherein the isolation system comprises plural check valves and plural side ports.

39. The apparatus of claim 38, wherein the plural check valves are mounted in corresponding side ports.

40. The apparatus of claim 37, wherein the at least one sleeve is separate from the one or more check valves.

41. The apparatus of claim 37, wherein the one or more check valves are mounted in corresponding one or more side ports.

42. An apparatus for use in a wellbore that passes through a formation, comprising:

a flow conduit capable of receiving a fluid flow from the formation;

an isolation system coupled to the flow conduit and comprising one or more uni-directional flow control devices, the uni-directional flow control devices being adapted to be opened by fluid flow from the formation and to be closed by pressure from a fluid column in the flow conduit when the fluid flow is shut off; and

a pump adapted to create fluid flow from the formation into the flow conduit,

wherein each of the one or more uni-directional flow control devices is selected from the group consisting of a plate-type check valve and a flapper-type check valve.

43. The apparatus of claim 42, wherein the plate-type check valve includes an orifice, a chamber, and a plate moveable in the chamber to cover and uncover the orifice.

44. The apparatus of claim 42, wherein the pump is turned off to shut off fluid flow.