Water filter cartridge replacement system for a refrigerator

• US 6,355,177 B2
• Filed: 05/31/2001
• Issued: 03/12/2002
• Est. Priority Date: 03/07/2000
• Status: Expired due to Term

• Current Assignee: Maytag Corporation (Whirlpool Corporation)
• Original Assignee: Maytag Corporation (Whirlpool Corporation)
• Inventors: Wetekamp, Robert L., Senner, Kurt C.
• Primary Examiner(s): Simmons, David A.
• Assistant Examiner(s): PRINCE, FRED G
• Application Number:
  US09/867,476
• Publication Number:
  US 20010023843A1
• Time in Patent Office: 285 Days
• Field of Search: 210/739, 210/85, 210/88, 210/89, 210/138, 210/234, 210/235, 210/98, 210/416.3, 210/443, 210/444, 222/189.06, 623/39
• US Class Current: 210/739
• CPC Class Codes: B01D 2201/4015 Bayonet connecting means
• CPC Class Codes: B01D 2201/4023 Means for connecting filter housings to supports
• CPC Class Codes: B01D 27/08 Construction of the casing
• CPC Class Codes: B01D 35/143 Filter condition indicators
• CPC Class Codes: B01D 35/30 Filter housing constructions
• CPC Class Codes: B01D 35/306 Filter mounting adapter
• CPC Class Codes: C02F 1/003 using household-type filters for producing potable water, e.g. pitchers, bottles, faucet mounted devices C02F9/20 takes precedence
• CPC Class Codes: C02F 2201/006 Cartridges
• CPC Class Codes: C02F 2209/445 Filter life
• CPC Class Codes: C02F 9/20 Portable or detachable small-scale multistage treatment devices, e.g. point of use or laboratory water purification systems
• CPC Class Codes: F25D 23/126 Water cooler
• CPC Class Codes: F25D 2323/121 the refrigerator is characterised by a water filter for the water/ice dispenser

Abstract

A water filtering system for a refrigerator determines a need for a filter change by timing the period of actuation of at least one valve used to regulate the flow of filtered water to both a water dispenser and an ice maker. Based on a known flow rate, a volume of filtered water associated with the duration of valve actuation is calculated. A summing device determines an accumulated, filtered water volume. When the accumulated, filtered water volume reaches or exceeds a threshold value, an indicator is used to signal that the water filter needs to be replaced. As water filtering system of the invention is capable of being operated without a water filter in place, a switch assembly is incorporated to sense the presence of the water filter and the system only senses the valve actuation time when the filter is in place. In addition, provisions are made to reset the accumulated, filtered water volume upon replacement of the water filter.

Claims

1. In a refrigerator including a water dispenser and an ice maker, a system for determining and indicating a need to replace a water filter comprising:

a mounting head including a water inlet connected to a fresh water supply, a water outlet, and a connection port, fluidly interposed between the water inlet and the water outlet, adapted to receive a replaceable water filter, said water outlet being fluidly interconnected to each of the water dispenser and the ice maker;

a water filter removably attached to the connection port of the mounting head;

at least one valve, fluidly interposed between the water outlet of the mounting head and each of the water dispenser and the ice maker, which can be actuated to provide a controlled flow of filtered water to a select one of the water dispenser and the ice maker;

a control unit for actuating the at least one valve in order to direct the controlled flow of filtered water to the select one of the water dispenser and the ice maker, said control unit including a timing device for measuring a duration of actuation of the at least one valve, a volume calculating device for determining a volume of filtered water associated with the duration of actuation, and a summing device for maintaining an accumulated, filtered water volume; and

an indicator, linked to the control unit, for signaling when the accumulated, filtered water volume reaches a threshold value and the water filter needs to be replaced.

2. The system according to claim 1, wherein the at least one valve comprises a single solenoid valve having an inlet, connected to the water outlet of the mounting head, and first and second outlets leading to the water dispenser and the ice maker, respectively.

3. The system according to claim 1, further comprising:

an electrical switching unit located at the mounting head, said switching unit detecting a presence or absence of the water filter on the mounting head.

4. The system according to claim 3, wherein the timing device only measures the duration of actuation of the at least one valve when the switching unit signals the presence of the water filter on the mounting head.

5. The system according to claim 1, wherein the refrigerator includes a front panel portion at which the water dispenser is disposed, said indicator being constituted by an illuminating element provided on the front panel portion.

6. The system according to claim 1, further comprising:

means for resetting the summing device upon replacement of the water filter.

7. In a refrigerator including a water dispenser and an ice maker, a system for determining and indicating a need to replace a water filter comprising:

a mounting head including a water inlet connected to a fresh water supply, a water outlet, and a connection port, fluidly interposed between the water inlet and the water outlet, adapted to receive a replaceable water filter, said water outlet being fluidly interconnected to each of the water dispenser and the ice maker;

a water filter removably attached to the connection port of the mounting head;

an electrical switching unit located at the mounting head, said switching unit detecting a presence or absence of the water filter on the mounting head;

at least one valve, fluidly interposed between the water outlet of the mounting head and each of the water dispenser and the ice maker, which can be actuated to provide a controlled flow of filtered water to a select one of the water dispenser and the ice maker;

a control unit for actuating the at least one valve in order to direct the controlled flow of filtered water to the select one of the water dispenser and the ice maker, said control unit further accumulating an operating parameter of the system indicative of the amount of flow through the water filter, said control unit only accumulating the operating parameter when the electrical switching unit detects the presence of the water filter; and

an indicator for signaling a need to replace the water filter based on the accumulated operating parameter.

8. The system according to claim 7, wherein the at least one valve comprises a single solenoid valve having an inlet, connected to the water outlet of the mounting head, and first and second outlets leading to the water dispenser and the ice maker, respectively.

9. The system according to claim 7, wherein the refrigerator includes a front panel portion at which the water dispenser is disposed, said indicator being constituted by an illuminating element provided on the front panel portion.

10. The system according to claim 7, further comprising:

means for resetting the accumulated operating parameter upon replacement of the water filter.

11. The system according to claim 7, wherein said operating parameter is constituted by a duration of actuation of the at least one valve, the control unit including a timing device for measuring the duration of actuation of the at least one valve and a volume calculating device for determining a volume of filtered water associated with the duration of actuation.

12. The system according to claim 11, wherein the control unit further includes a summing device for maintaining an accumulated, filtered water volume.

13. A method of determining and indicating a need to replace a water filter of a refrigerator water flow system including a water dispenser and an ice maker comprising:

sensing an actuation of at least one flow control valve used to regulate a flow of filtered water to a desired one of the water dispenser and the ice maker;

timing a duration of actuation of the at least one valve;

calculating a volume of filtered water associated with the duration of actuation;

adding the calculated volume of filtered water to an accumulated, filtered water volume;

comparing the accumulated, filtered water volume with a threshold value; and

indicating the need to replace the water filter when the accumulated, filtered water volume reaches the threshold value.

14. The method according to claim 13, further comprising:

sensing a presence of a water filter in fluid communication with the water dispenser and the ice maker; and

timing the duration of actuation of the at least one valve only when the presence of the water filter is detected.

15. The method according to claim 13, further comprising:

resetting the accumulated, filtered water volume upon replacement of the water filter.

16. A method of determining and indicating a need to replace a water filter of a refrigerator water flow system including a water dispenser and an ice maker comprising:

electrically sensing the presence or absence a water filter;

accumulating an operating parameter indicative of the amount of water flowing through the system, only when the presence of the water filter is sensed; and

indicating the need to replace the water filter when the accumulated operating parameter reaches a threshold value.

17. The method according to claim 16, further comprising:

resetting the accumulated operating parameter upon replacement of the water filter.

18. The method according to claim 16, wherein accumulating the operating parameter includes:

sensing an actuation of at least one flow control valve used to regulate a flow of filtered water to a desired one of the water dispenser and the ice maker;

timing a duration of actuation of the at least one valve;

calculating a volume of filtered water associated with the duration of actuation; and

adding the calculated volume of filtered water to an accumulated, filtered water volume.