Electrical circuit

• US 6,356,234 B1
• Filed: 04/05/1999
• Issued: 03/12/2002
• Est. Priority Date: 06/12/1996
• Status: Expired due to Fees

• Current Assignee: BTG International Limited (Boston Scientific Corporation)
• Original Assignee: R T Microwave Limited
• Inventors: Harrison, David, Evans, Peter Sidney Albert, Ramsey, Blue John
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): NGUYEN, HOANG V
• Application Number:
  US09/202,388
• Time in Patent Office: 1,072 Days
• Field of Search: 343/700.MS, 340/572, 524/313, 361/321.4, 156/630, 354/317, 174/52.4
• US Class Current: 343/700.0MS
• CPC Class Codes: H05K 1/095 for polymer thick films, i.e. having a permanent organic polymeric binder
• CPC Class Codes: H05K 2203/1173 Differences in wettability, e.g. hydrophilic or hydrophobic areas
• CPC Class Codes: H05K 3/1275 by other printing techniques, e.g. letterpress printing, intaglio printing, lithographic printing, offset printing

Abstract

An electrical circuit board is provided with a substrate, preferably of paper such as gloss art paper, bond paper or a semi-synthetic paper, and an electrical circuit lithographically printed onto the substrate from an ink comprising electrical particles suspended in a resin. The resin may be an organic resin such as an alkyd resin, and the conductive particles may be metallic silver. The manufacture of electrical components such as resistors and capacitors and antennae is also described. The circuit printing technique is reliable, cheap and can be based on a range of substrates not previously possible.

Claims

1. A microwave stripline structure lithographically printed onto a flexible, dielectric substrate with an ink comprising electrically conductive particles suspended in a resin.

2. A microwave integrated circuit comprising a microwave stripline structure according to claim 1, wherein said dielectric, flexible substrate is mounted on a planar surface.

3. A microwave antenna comprising a microwave stripline structure according to claim 1, wherein said stripline structure is arranged to form an antenna configuration on said substrate.

4. A microwave antenna according to claim 3, wherein said flexible substrate is arranged to form a 3-dimensional antenna structure.

5. A microwave antenna according to claim 4, wherein said flexible substrate is mounted on a contoured surface to form said 3-dimensional antenna structure.

6. A microwave device according to claim 1, wherein said flexible substrate is a plastic Mylar (TM) substrate.

7. A microwave device according to claim 1, wherein said conductive particles comprise at least one of the following materials:

silver powder, silver flake, palladium particles, platinum particles and carbon black.

8. A structure, assembly or device according to claim 1, wherein said substrate is a cellulose based paper.

9. A structure, assembly or device according to claim 1, wherein said substrate is a synthetic polymer based paper.

10. A structure, assembly or device according to claim 1, wherein said ink comprises 15-85% by weight of particulate conductive or dielectric material.

11. A structure, assembly or device according to claim 1, wherein said resin is an alkyd resin.

12. An electrical assembly comprising at least one passive electrical component lithographically printed onto a substrate, from at least one ink comprising electrically conductive particles suspended in a resin, wherein said at least one printed passive electrical component is printed to form a resistive, capacitive and/or inductive formation and the conductive particles of the at least one ink are selected from at least one of the following:

silver flake, silver powder, silver coated particles, titanium dioxide, tin oxide, carbon black and other allotropes of carbon.

13. An electrical assembly according to claim 12, wherein said conductive particles in said ink comprise a mixture of silver flake and carbon black.

14. An electrical assembly according to claim 12, wherein said at least one passive electrical component is a capacitor comprising a lithographically printed conductive layer, overprinted with a dielectric layer and covered by a further printed conductive layer.

15. An electrical assembly according to claim 14, wherein said dielectric layer is printed with an insulating ink comprising a resin and a dielectric material in particulate form.

16. An electrical assembly according to claim 15, wherein said particulate dielectric material is barium titanate.

17. An antenna comprising a stripline structure lithographically printed onto a flexible, dielectric substitute with an ink comprising electrically conductive particles suspended in a resin, wherein said stripline structure is arranged to form an antenna configuration on said substrate.